Champion Power Equipment 100776 Operator'S Manual Download Page 12

100776 - 10,000 LB. (4536 KG) WINCH

OPERATION

12

Double line

Single line

This reduces the load on the winch and the strain on the 
rope by approximately 50%.

Winching Techniques A-Z

a.  Take time to assess your situation and plan your 

pull.

b.  Put on gloves to protect your hands.

c.  Disengage the clutch to allow free-spooling and 

also save battery power.

d.  Attach the hook strap to the clevis hook.

e.  Pull out the rope to your desired anchor point using 

the hook strap.

f.  Secure the clevis hook to the anchor point: Sling, 

chain or snatch block. Do not attach the hook back 
onto the rope.

g.  Engage the clutch.

h.  Connect the remote control to the winch. If you are 

going to control the winch from inside your vehicle 
then pass the remote through an open window to 
avoid the wires being pinched in the door.

i.  Start your engine to ensure power is being 

replenished to the battery.

j.  Power in the rope guiding the wire under tension 

to draw up the slack in the wire. Once the wire is 
under tension, stand clear. Never step over the 
rope.

k.  Double check your anchors and make sure all 

connections are secure.

l.  Inspect the rope. Make sure there are at least 5 

wraps of rope around the winch drum.

m.  Drape a blanket or jacket over the rope 

approximately 5-6 ft. (1.5-1.8 m) from the hook. 
Open the hood for added protection.

n.  Clear the area. Make sure all spectators stand clear 

and that no one is directly in front or behind the 
vehicle or anchor point.

o.  Begin winching. Be sure that the rope is winding 

evenly and tightly around the drum. The vehicle 
that is being winched can be slowly driven to add 
assistance to the winching process. Avoid shock 
loads; keep the rope under tension.

p.  The vehicle to be winched should be placed in 

neutral and the emergency brake released. Only 
release the brake pedal when under full tension. 
Avoid shock loads to the winch. This can damage 
the winch, rope and vehicle.

q.  The winch is meant for intermittent use. Under full 

load with a single line rig do not power in for more 
than a minute without letting the motor cool down 
for a few minutes and then resume the winching 
operation.

r.  The winching operation is complete once the 

vehicle is on stable ground and is able to drive 
under its own power.

s.  Secure the vehicle. Be sure to set the brakes and 

place the vehicle in park.

t.  Release the tension on the rope. The winch is not 

meant to hold the vehicle for long periods of time.

u.  Disconnect the rope from the anchor.

v.  Rewind the rope. Make sure that any wire already 

on the drum has spooled tightly and neatly. If not, 
draw out the wire and re-spool from the point 
where the rope is tight.

w.  Keep your hands clear of the winch drum and 

fairlead as the rope is being drawn in.

x.  Secure the hook and hook strap.

y.  Disconnect the remote control and store in a clean, 

dry place.

z.  Clean and inspect connections and mounting 

hardware for next winching operation.

Summary of Contents for 100776

Page 1: ...s important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specification...

Page 2: ...uired 7 Assembly Parts 7 Assembly 8 Mounting the Winch 8 Wiring the Winch 10 Operation 11 General Tips for Safe Operation 11 Self Recovery 11 Winching Techniques A Z 12 Maintenance 13 Lubrication 13 S...

Page 3: ...re each use Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use a...

Page 4: ...ack in the rope Shock loads can far exceed the rate capacity for the rope and drum Do not accelerate your vehicle while winching Loss of traction can cause a shock load on the rope WARNING Batteries c...

Page 5: ...made for intermittent use and should not be used in constant duty applications CAUTION Never release the free spool clutch when there is a load on the winch CAUTION Use hook strap when handling the ho...

Page 6: ...e rope depending on the remote winch switch 3 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the rope onto the drum and minimizes damage to the rope from abrasion o...

Page 7: ...in Hitch pin 1 R Pin 1 Roller fairlead 1 Bolt M10 35 2 2 16mm wrench or socket Washer 10 2 Lock washer 10 2 Lock nut M10 2 Winch body 1 Bolt M10 35 4 1 16mm wrench or socket Washer 10 4 Lock washer 10...

Page 8: ...5 or better and torque to 34 ft lb CAUTION If utilizing a mounting plate ensure that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow...

Page 9: ...in the middle of the mounting channel 5 Attach using the 4 M10 cap screws with 4 lock washers and flat washers into the hole 6 Disengage the clutch by moving pulling the clutch handle to the Out posit...

Page 10: ...of the vehicle s 12 volt battery see wiring diagram black 2 Connect the quick connect leads 2a Insert the male quick connect into the female quick connect to complete the wiring 3 Attach the remote l...

Page 11: ...placement rope with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place t...

Page 12: ...ectators stand clear and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the rope is winding evenly and tightly around the drum The vehicle that is...

Page 13: ...parts be used 1 Move the clutch to the Out position 2 Extend rope to its full length Note how the existing rope is connected to the inside of the drum 3 Remove old rope and attach new one 4 Retract ro...

Page 14: ...8000 10000 KG 0 907 1814 2722 3629 4536 Line Speed 12V DC FPM 15 7 9 8 7 2 5 9 4 9 3 9 MPM 4 8 3 0 2 2 1 8 1 5 1 2 Max Current A 115 175 220 280 320 400 Run Time Minutes 1 1 1 1 1 1 Cooling Time Minu...

Page 15: ...0 LB 4536 KG WINCH SPECIFICATIONS 15 Parts Diagram 30 10 29 45 46 47 4 1 2 3 26 27 24 6 25 32 28 28 7 24 23 22 33 8 21 20 12 13 14 15 16 17 19 18 11 31 44 51 9 48 5 34 35 36 37 38 39 42 43 34 35 37 36...

Page 16: ...ust Washer 1 24 P1011014 Motor End Bearing Seal 2 25 P1011015 N BF End Bearing Black Flat 1 26 P1011016 D Lock Washer 6 Dacromet Dacromet 8 Part Number Description Qty 27 P1011017 D Hexagon Socket Hea...

Page 17: ...100776 10 000 LB 4536 KG WINCH SPECIFICATIONS 17 Wiring Diagram Black Black Red Red Positive Negative...

Page 18: ...load until completely dry Motor runs but rope drum does not turn Clutch cam ring not engaged Move cam ring to the In position If problem persists a qualified technician needs to check and repair Motor...

Page 19: ...een misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not cov...

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