Champion Power Equipment 100742 Operator'S Manual Download Page 32

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100742 - 2 iN. (5 cM) SEMi-TRASh PUMP

SPEcificATiONS

Engine Parts List

Part Number

Description

Qty.

90001-0612-0101

Hexagon Flange Bolt,
M6 x 12, Blue White
Zinc

12410-Z440110-0001

Cylinder Head Cover
Subassembly, Blue
White Zinc

17004-Z510110-0001

Breather Tube, Ø8 x
Ø12 x 100

12004-Z440110-00A0

Cylinder Head Cover
Gasket

14312-Z010110-0000

Valve Lock Nut

14314-Z010110-0000

Valve Adjusting Nut

14311-Z010110-0000

Valve Rocker

14313-Z010110-0000

Valve Adjusting Bolt

14090-Z010110-0000

Lifter Stopper Plate
Subassembly, Blue
White Zinc

12003-Z010110-0001

Cylinder Head Bolt, M8
x 60, Blue White Zinc

12109-Z810110-0000

Valve Lock Clamp

12112-Z810210-0000

Valve Spring Set

12103-Z010110-0000

Valve Spring

12101-Z810210-0000

Seal Guide

12140-Z810210-0BA0

Cylinder Head
Subassembly

30010-Z010110-0000

Spark Plug

12131-Z950110-0000

Cylinder Head Gasket

90502-1114-00

Pin, 11 x 14

14071-Z440110-0000

Valve Lifter

12110-Z810120-0099

Valve Set

12121-Z810120-0000

Exhaust Valve

12111-Z810110-0000

Intake Valve

14081-Z040110-0000

Valve Tappet

13200-Z140210-00A9

Piston Ring Assembly

13122-Z010110-0000

Piston Pin Clip

13111-Z140220-0099

Piston

13121-Z010110-0000

Piston Pin, Ø18 x 54

13010-Z440210-00A9

Connecting Rod

90204-Z010210-0000

Stud, M6 x 96, Black
Zinc

16002-Z050110-0000

Carburetor Insulator
Gasket

16003-Z010110-0000

Carburetor Insulator
Plate

16001-Z010110-0000

Carburetor Gasket

Part Number

Description

Qty.

16100-Z4D0110-00M0

Carburetor Assembly

90686-Z510110-00M1

Fuel Pipe, Ø4.5 x Ø8.5
x 190

90685-Z030610-01A1

Clamp, Ø8 x 7 x 0.6

17001-Z010110-0000

Air Cleaner Gasket

17100-Z810510-0000

Air Cleaner

90001-0612-0101

Hexagon Flange Bolt,
M6 x 12, Blue White
Zinc

17003-Y110130-0001

Air cleaner Support

90305-0600-33

Hexagon Flange Nut,
M6, Black Zinc

17151-Z300310-00A0

Air Cleaner Element

90203-Z010110-0000

Stud, M8 x 34, Black
Zinc

18001-Z440110-0000

Exhaust Gasket

90502-0912-00

Pin, 9 x 12

15010-Z290110-L401

Oil Dipstick
Subassembly

11411-Z441310-0BA0

Crankcase Cover

90001-0832-0101

Hexagon Flange Bolt,
M8 x 32, Blue White
Zinc

11310-Z531010-0BA0

Crankcase
Subassembly

90682-Z300110-0001

Oil Seal, Ø25 x Ø41.25
x 6

90408-Z010110-0000

Washer, Ø10 x Ø15.8
x 1.5

11007-Z010110-0001

Drain Plug Bolt, M10
x1.25 x15, Blue White
Zinc

16061-Z010110-0000

Governor Arm

90408-Z010210-0000

Washer, Ø6.2 x Ø15
x 0.6

90501-Z010110-0001

Pin, Blue White Zinc

16070-Z010110-0001

Governor Support
Subassembly, Blue
White Zinc

90305-0600-3101

Hexagon Flange Nut,
M6, Blue White Zinc

16072-Z010110-0001

Governor Support Bolt,
M6 x 21, Blue White
Zinc

16063-Z050120-0001

Governor Spring

Summary of Contents for 100742

Page 1: ...l contains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Spec...

Page 2: ...ine 21 Stopping the Engine 22 Operation at High Altitude 22 Maintenance 23 Cleaning the Water Pump 23 Changing the Engine Oil 23 Cleaning and Adjusting the Spark Plug s 24 Cleaning the Air Filter 24 C...

Page 3: ...ys exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with yo...

Page 4: ...cturer s instructions DANGER Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts T...

Page 5: ...terial CAUTION Exceeding the pump specification for total head can damage the pump and or hose kits connected to it DO NOT modify the pump in any way DO NOT attempt to exceed the rated flow Attempting...

Page 6: ...to relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the engine at the gas station Use an approved container to transfer th...

Page 7: ...otor est n extremadamente CALIENTES y causan quemaduras La operaci n de este equipo puede producir chispas que pueden provocar incendios alrededor de la vegetaci n seca Un supresor de chispas puede qu...

Page 8: ...y a full face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protec...

Page 9: ...use cancer and birth defects and other reproductive harm Risk of Asphyxiation This engine emits carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or...

Page 10: ...position 9 Press engine switch to ON position SYMBOL MEANING Choke Pull choke knob to CHOKE position Run Push choke knob to RUN position Fuel Gasoline Valve On Off Fuel Gauge Full Fuel Gauge Empty SY...

Page 11: ...ls and features Save this manual for future reference 1 Gasoline Tank Cap 2 Gasoline Tank 3 Air Filter 4 Support Leg 5 Transport Handle 6 Throttle 7 Fuel Valve 8 Recoil Handle 9 Oil Drain Bolt on each...

Page 12: ...ket Flange lock nut M6 4 1 10mm wrench or socket Discharge hose blue 1 Outlet hose adapter 1 N A Outlet hose fitting 1 Gasket 1 Silver colored hose clamp 2 52 55mm 1 1 10mm wrench or socket Suction ho...

Page 13: ...t point on the frame 4 Secure with the R clip 5 Repeat to attach the second wheel 6 Add wheel caps to protect the roll pins Support Legs 1 Attach the supports legs to the water pump frame with 2 M6 40...

Page 14: ...ak in period change the oil NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not decrease the recommended oil change interval Full synthetic 5W 30 oil...

Page 15: ...goo in the tank fuel valve and carburetor With gravity fed supplies the compromised gasoline can be drawn into the carburetor and cause damage to the engine and or potential hazards There are only a f...

Page 16: ...o the water level to ensure maximum pump performance Pump output will be affected by the type length and size of the suction and discharge hoses The pumping height also known as the total head is the...

Page 17: ...and turning until it s fully seated 5 Slide the hose clamp in place about midway on the outlet hose adapter as shown Tighten to 7 4 1 5 lbf ft 10 2 Nm with a 10mm wrench The hose clamp should be place...

Page 18: ...en hose to cam lock coupler 7 Insert the threaded or quick coupler in the green rigid suction hose until properly seated NOTICE You may use a small amount of dish soap on the cam lock coupler to help...

Page 19: ...ap the green inlet clockwise with the Teflon tape provided with 4 complete wraps 13 Thread the fitting over the tape and hand tighten If you have channel locks large enough you can give it a turn past...

Page 20: ...E DO NOT run the pump dry Running the pump dry can destroy the pump seals and will void the warranty If the pump was running while dry stop the engine and allow it to cool thoroughly before filling th...

Page 21: ...he pump without the unit primed and suction hose in the water Damage to equipment resulting from failure to follow this instruction will void warranty 1 Make certain the water pump is on a flat level...

Page 22: ...density of air at high altitude is lower than at sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and water pump output will be reduced approximately 3 for ev...

Page 23: ...e water pump For service or parts assistance contact our Technical Support Team at 1 877 338 0999 Cleaning the Water Pump CAUTION DO NOT spray water pump with water Water can contaminate the fuel syst...

Page 24: ...e thoroughly dry 4 Saturate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the air filter foam element back into the assembly 7 Reattach the air filter cover...

Page 25: ...rtified service centers STORAGE Refer to the Maintenance section for proper cleaning instructions Water Pump Storage 1 Allow the water pump to cool completely before storage 2 Turn off the fuel supply...

Page 26: ...hanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed supplies the c...

Page 27: ...ge the type of engine oil used based on weather conditions to suit the engine needs Fuel Specifications Use regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less...

Page 28: ...am Frame and Engine 42 44 50 51 46 45 55 54 53 52 43 44 49 48 47 71 70 72 73 63 64 66 67 68 69 59 60 62 61 58 57 56 9 8 7 5 6 4 3 2 10 11 12 13 15 16 17 18 19 20 21 32 31 8 27 26 30 29 28 35 34 33 26...

Page 29: ...51016 V580110 H700 Support Leg 2 31 51014HY3Y0110 0000 Vibration Mount Support Leg 2 32 90001 0625 0306 Hexagon Flange Bolt M6 x 25 Black Zinc 2 Part Number Description Qty 33 90305 0800 0102 Hexagon...

Page 30: ...Cover 1 67 70114 V260210 0000 Filter 1 68 70400 V580210 0200 Hose Clamp 54 57 3 69 70400 V580110 0100 Hose Clamp 52 55 1 70 70111 V260710 0K00 Outlet hose adapter 1 71 93161 V580110 0000 Teflon Tape...

Page 31: ...31 100742 2 in 5 cm Semi Trash Pump Specifications Engine Parts Diagram 91...

Page 32: ...A9 Connecting Rod 1 29 90204 Z010210 0000 Stud M6 x 96 Black Zinc 2 30 16002 Z050110 0000 Carburetor Insulator Gasket 1 31 16003 Z010110 0000 Carburetor Insulator Plate 1 32 16001 Z010110 0000 Carbure...

Page 33: ...0 0001 Ignition Coil 1 73 90001 0625 01 Hexagon Flange Bolt M6 x 25 Blue White Zinc 2 74 19304 Z010610 0001 Cylinder Body Shroud 1 75 90684 Z010510 0000 Clip 1 76 19340 Z011010 0000 Lower Shield 1 77...

Page 34: ...6 minutes to prime water up to the pump depending on suction lift height Hose clamps on inlet hose are not tight Even small pinhole leak can result in vacuum loss preventing pump from priming Check h...

Page 35: ...r shuts down unit Make sure unit is on flat surface Check oil level and add more if necessary Excessive suction lift must take into consideration A Size and length of pipe B Pipe fitting C Elevation a...

Page 36: ...ed loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be pe...

Page 37: ...ntrol system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part wi...

Page 38: ...placement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part r...

Page 39: ...Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other p...

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