Champion Power Equipment 100565 Operator'S Manual Download Page 16

100565 - 2000W PORTABLE INVERTER GENERATOR

ASSEMBLY

16

 

NOTICE

The first 5 hours of run time are the break-in period for the 
unit. During the break in period stay at or below 50% of the 
running watt rating and vary the load occasionally to allow 
stator windings to heat and cool. Adjusting the load will also 
cause engine speed to vary and help seat piston rings. After 
the 5 hour break-in period, change the oil.

 

NOTICE

Weather will affect engine oil and engine performance. 
Change the type of engine oil used based on weather 
conditions to suit the engine needs.

 

NOTICE

Synthetic oil may be used after the 5 hour initial break-
in period. Using synthetic oil does not increase the 
recommended oil change interval. Full synthetic 5W-30 oil 
will aid in starting in cold ambient < 41º F (5º C).

Add fuel

Use clean, fresh, regular unleaded gasoline with a minimum 
octane rating of 85 and an ethanol content of 10% or less by 
volume. 

y b c

DO NOT mix oil with gasoline.

1.  Remove the gasoline cap.

2.  Slowly add gasoline to the tank. Tank is full when gasoline 

reaches red circle on screen. DO NOT OVERFILL. Gasoline 
can expand after filling. A minimum of ¼ in. (6.4 mm) of 
space left in the tank is required for gasoline expansion, 
although more than ¼ in. (6.4 mm) is recommended. 
Gasoline can be forced out of the tank as a result of 
expansion if overfilled, and can affect the stable running 
condition of the generator.

3.  Screw on the gasoline cap and wipe away any spilled fuel.

 

CAUTION

Use unleaded gasoline with a minimum octane rating of 85 
and an ethanol content of 10% or less by volume.

DO NOT light cigarettes or smoke when filling the tank.

DO NOT mix oil and gasoline.

DO NOT overfill the tank. Fill tank to approximately ¼ in. 
(6.4 mm) below the top of the tank to allow for gasoline 
expansion.

DO NOT pump gasoline directly into the generator at the 
pump. Use an approved container to transfer the gasoline to 
the generator.

DO NOT fill tank indoors.

DO NOT fill tank when the engine is running or hot.

 

WARNING

Pouring gasoline too fast through the fuel screen may result 
in blow back of gasoline at the operator while filling.

 

NOTICE

Our engines work well with 10% or less ethanol blend 
gasoline. When using ethanol-gasoline blends there are 
some issues worth noting:

 

Ethanol-gasoline blends can absorb more water than 
gasoline alone. 

 

These blends can eventually separate, leaving water or a 
watery goo in the tank, fuel valve and carburetor. 

 

With gravity-fed supplies, the compromised gasoline can 
be drawn into the carburetor and cause damage to the 
engine and/or potential hazards. 

 

There are only a few suppliers of fuel stabilizer that are 
formulated to work with ethanol-gasoline blends.

 

Any damages or hazards caused by using improper 
gasoline, improperly stored gasoline, and/or 
improperly formulated stabilizers, are not covered by 
manufacturer’s warranty. 

It is advisable to always shut off the gasoline supply, run the 
engine to starvation and drain the tank when the equipment 
is not in use for more than 30 days.

Summary of Contents for 100565

Page 1: ...rating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at t...

Page 2: ...Generator 20 Maintenance 21 Cleaning the Generator 21 Changing the Engine Oil 21 Cleaning and Adjusting the Spark Plug s 21 Cleaning the Air Filter 22 Cleaning the Spark Arrestor 22 Replacing Fuel Lig...

Page 3: ...lways exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with...

Page 4: ...ting parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelr...

Page 5: ...ould result When starting engine pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and tu...

Page 6: ...from the gasoline tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Always use an approved fuel container to tran...

Page 7: ...afety Symbols C UNLEADED FUEL ONLY Minimum octane rating of 85 Maximum 10 ethanol GASOLINA REGULAR SOLAMENTE 85 octanos como m nimo M ximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d octane...

Page 8: ...s before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into util...

Page 9: ...ow you to more safely operate the product SYMBOL MEANING Engine START Engine RUN Engine STOP Run out of fuel Stopping the generator Choke Run Overload Reset Switch Overload SYMBOL MEANING Low Oil Leve...

Page 10: ...N position 4 Turn EZ Start dial clockwise to the full CHOKE position 5 Pull the starter cord 6 Move the EZ Start dial to the RUN position 7 Plug in desired device Stopping the Engine 1 Turn off and un...

Page 11: ...r 1 Carrying Handle Used to lift or carry the unit 2 Recoil Starter Used to manually start the engine 3 EZ Start Dial Used to start and stop the generator 4 Outlet Panel See Outlet Panel section 5 Pow...

Page 12: ...d Indicator Light When ON generator is overloaded and power to receptacles is cut 3 Low Oil Level Indicator 3a Off Oil level OK 3b Yellow Oil level low Unit will shut down or not start until oil is at...

Page 13: ...rical loads 1 Ground Terminal Consult an electrician for local grounding regulations 2 Circuit Breakers Push Reset Protects the generator against electrical overloads 3 Parallel Outlets Used for paral...

Page 14: ...against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may c...

Page 15: ...ated ball bearing that requires no additional lubrication for the life of the bearing NOTICE The recommended oil type is 10W 30 automotive oil 20 0 20 40 60 Ambient temperature Recommended Oil Type 80...

Page 16: ...ew on the gasoline cap and wipe away any spilled fuel CAUTION Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or less by volume DO NOT light cigarettes or smoke w...

Page 17: ...structions Place the generator in a well ventilated area DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind an...

Page 18: ...Rotate the EZ Start dial to 75 of the full choke position for only one pull of the recoil starter If generator does not start after first pull rotate the dial to the RUN position for the next three pu...

Page 19: ...start some electric driven equipment Following the steps listed under Power Management will guarantee that only one device will be starting at a time Power Management Use the following formula to con...

Page 20: ...generator Parallel Operation The Champion model 100565 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power A Champion model 1...

Page 21: ...erator through the cooling slots and damage the generator windings It can also contaminate the fuel system 1 Use a damp cloth to clean exterior surfaces of the generator 2 Use a soft bristle brush to...

Page 22: ...he filter in the assembly 8 Reattach the air filter cover 9 Reinstall the maintenance cover and tighten the cover screw securely Cleaning the Spark Arrestor 1 Allow the engine to cool completely befor...

Page 23: ...cell 5 Insert the small spring back into the pocket of the upper cover and press the upper cover into place to complete the installation Adjusting the Governor WARNING Tampering with the factory set g...

Page 24: ...p and clog the carburetor if it isn t used or drained within 2 4 weeks 1 Be sure all appliances are disconnected from the generator 2 Add a properly formulated fuel stabilizer to the gasoline tank 3 S...

Page 25: ...rom storage 1 Be sure the EZ Start dial is in the STOP position 2 Add gasoline to the generator according to Add Fuel Gasoline 3 Move the EZ Start dial to the START position 4 After 5 minutes check th...

Page 26: ...80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on t...

Page 27: ...s Diagram 61 57 17 58 59 53 50 51 49 62 63 64 65 66 62 31 32 1 33 35 31 5 6 7 8 71 77 69 72 74 75 78 79 70 76 10 16 18 19 20 21 16 22 23 24 16 30 29 28 54 56 25 26 38 39 40 48 47 46 45 44 1 2 13 15 14...

Page 28: ...acket 3 33 62 200402 00 Protector Rear Cover Black 1 34 1 896 05 Split Washer 5 1 35 62 200410 00 Rotary Knob Protector Rear Cover 1 Part Number Description Qty 36 1 819 0414 3 Sunk Screw M4 14 4 37 6...

Page 29: ...e DC12V 1 72 1 5783 0516 3 Bolt M5 x 16 Green 1 73 1 862 05 Lock Washer 5 Toothed 2 74 1 97 1 05 3 Washer 5 Green 1 75 1 6170 05 3 Nut M5 Green 2 76 62 01 4 2 Control Panel 1 77 5 1213 920 20Amp Circu...

Page 30: ...86 14 84 83 82 91 89 85 17 16 23 24 22 25 26 15 14 20 21 6 13 19 18 74 75 76 77 78 79 28 29 30 27 31 32 33 2 34 35 36 35 80 52 25 53 54 55 56 57 58 60 61 63 64 65 66 72 71 70 62 59 42 48 14 49 47 50...

Page 31: ...y 1 37 2 01 026 Stud Bolt M6 x 88 2 38 81 130002 00 Gasket Insulator 1 39 81 130001 00 Insulator Carburetor 1 Part Number Description Qty 40 81 130003 00 Gasket Carburetor 1 41 62 130000 00 Carburetor...

Page 32: ...81 101501 00 Cap Spark Arrester 1 93 62 081200 00 Middle Shield Muffler 1 94 1 70 0616 Inside Hexagonal Bolt M6 x 16 1 95 1 845 4817 Tapping Screw ST4 8 x 17 4 96 62 081300 00 Terminal Shield Muffler...

Page 33: ...OR ENGINE IGNITION COIL 5 20R AC COIL SUB COIL O Y L C G Y L R R R Y Y R W TCI UNIT R R B G Y G Y G Y C CARNATION A AMETHYST O ORANGE POWER PANEL CONTROL PANEL CIRCUIT BREAKER 20A W W R C 8A 4 5 6 3 2...

Page 34: ...ogged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Dirty air filter Clean or r...

Page 35: ...nent Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such...

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