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26

Figure 5

Figure 6

Straight 
Door 
Arm

Curved 
Door 
Arm

(Groove 
facing out)

Straight 
Door 
Arm

Curved 
Door 
Arm

CORRECT

INCORRECT

ALL ONE-PIECE DOORS

1. Assemble the door arm, Figure 5:

IMPORTANT: 

The groove on the straight door arm MUST 

face away from the curved door arm.

  •  Fasten the straight and curved door arm sections 

together to the longest possible length (with a 2 or 3 
hole overlap).

  •  With the door closed, connect the straight door arm 

section to the door bracket with the 5/16"x1-1/4" clevis 
pin.

  • Secure with a ring fastener.

2. Adjustment procedures, Figure 6:

  •  On one-piece doors, before connecting the door arm 

to the trolley, the travel limits must be adjusted. Limit 
adjustment screws are located on the left side panel 
as shown on page 27. Follow adjustment procedures 
below.

• Open door adjustment: decrease UP travel limit

  -  Turn the UP limit adjustment screw counter-clockwise 

4 turns.

  -  Press the Door Control push button. The trolley will 

travel to the fully open position.

  -  Manually raise the door to the open position (parallel 

to the fl oor), and lift the door arm to the trolley. The 
arm should touch the trolley just in back of the door 
arm connector hole. Refer to the fully open trolley/
door arm positions in the illustration. If the arm does 
not extend far enough, adjust the limit further. One full 
turn equals 2" (5 cm) of trolley travel.

• Closed door adjustment: decrease DOWN travel limit

  -  Turn the DOWN limit adjustment screw clockwise 4 

complete turns.

 

-  Press the Door Control push button. The trolley will 

travel to the fully closed position.

 

-  Manually close the door and lift the door arm to the 

trolley. The arm should touch the trolley just ahead of 
the door arm connector hole. Refer to the fully closed 
trolley/door arm positions in the illustration. If the arm 
is behind the connector hole, adjust the limit further. 
One full turn equals 2" (5 cm) of trolley travel.

3. Connect the door arm to the trolley:

 

•  Close the door and join the curved arm to the 

connector hole in the trolley with the remaining clevis 
pin. It may be necessary to lift the door slightly to 
make the connection.

 

•  Secure with a ring fastener.

 

•  Run the opener through a complete travel cycle. If 

the door has a slight “backward” slant in full open 
position as shown in the illustration, decrease the UP 
limit until the door is parallel to the fl oor.

NOTE: 

When setting the up limit on the following page, the 

door should not have a “backward” slant when fully open 
as illustrated below. A slight backward slant will cause 
unnecessary bucking and/or jerking operation as the door 
is being opened or closed from the fully open position.

Door
Bracket

Straight
Arm

Bolts
5/16"-18x7/8"

Curved
Door Arm

Lock
Washers
5/16"

Nuts
5/16"-18

Ring
Fastener

Clevis Pin 
5/16"x1-1/4"

Door Arm

Inner Trolley

Inner Trolley

Outer Trolley

Outer Trolley

Emergency 
 Release  Handle

Closed
Door

Open Door

Correct Angle

Door with
Backward Slant
(Incorrect)

Summary of Contents for WD822KD

Page 1: ...ly Owner s Manual Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless The Protector System is c...

Page 2: ...or control 31 To open the door manually 31 Care of your garage door opener 32 Having a problem 33 Diagnostic chart 34 Programming 35 36 To add or reprogram a hand held remote control 35 To erase all c...

Page 3: ...call a trained door systems technician Tools needed During assembly installation and adjustment of the opener instructions will call for hand tools as illustrated below To prevent damage to garage do...

Page 4: ...e oor and the bottom of the door must not exceed 1 4 6 mm Otherwise the safety reversal system may not work properly See Adjustment Step 3 Floor or door should be repaired SECTIONAL DOOR INSTALLATIONS...

Page 5: ...or the garage door MUST be repaired to eliminate the gap ONE PIECE DOOR WITHOUT TRACK Header Wall Rail Gap between oor and bottom of door must not exceed 1 4 6 mm Safety Reversing Sensor Safety Rever...

Page 6: ...SECURITY 3 Button Remote Control 2 2 Conductor Bell Wire White White Red Motor Unit with 2 Light Lenses Rail Front header Section Multi Function Door Control SECURITY Keyless entry Trolley Belt Idler...

Page 7: ...Link 1 INSTALLATION HARDWARE Carriage Bolt 1 4 20x1 2 2 Wing Nut 1 4 20 2 Lag Screw 5 16 9x1 5 8 2 Screw 6ABx1 1 4 2 Lag Screw 5 16 18x1 7 8 2 Drywall Anchors 2 Self Threading Screw 1 4 14x5 8 2 Clev...

Page 8: ...s shown and slide the tapered ends into the larger ones Tabs along the side will lock into place To prevent INJURY from pinching keep hands and ngers away from the joints while assembling the rail 3 P...

Page 9: ...imately 12 30 cm of belt through the window Keep the ribbed side toward the rail and allow it to hang until Assembly Step 5 Remove the tape from the idler pulley The inside center should be pre grease...

Page 10: ...in notches until both pins are securely locked in place 5 Insert the trolley threaded shaft through the hole in the trolley Be sure the belt is not twisted 6 Hold the belt at the trolley shaft as you...

Page 11: ...installing opener 4 Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement 5 Install garage door opener 7 feet 2 13 m or more above oor 6 Mount...

Page 12: ...or the top edge of the door NOTE If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 13 for ceiling installation Header Wall Leve...

Page 13: ...ATION Extend the vertical centerline onto the ceiling as shown Center the bracket on the vertical mark no more than 6 15 cm from the wall Make sure the arrow is pointing away from the wall The bracket...

Page 14: ...e way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header bracket Align the bracket holes a...

Page 15: ...e with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket NOTE DO NOT connect power to opene...

Page 16: ...32x1 machine screws into gang box as follows Drill and install bottom screw allowing 1 8 3 mm to protrude above wall surface Position bottom of door control on screw head and slide down to secure Adju...

Page 17: ...ssible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly NEVE...

Page 18: ...ird grounding pin This plug will only t into a grounding type outlet If the plug doesn t t into the outlet you have contact a quali ed electrician to install the proper outlet If permanent wiring is r...

Page 19: ...designed to clip onto the track of sectional garage doors without additional hardware If it is necessary to mount the units on the wall the brackets must be securely fastened to a solid surface such...

Page 20: ...oor no higher than 6 15 cm above the oor Attach brackets to wall with lag screws not provided If using extension brackets or wood blocks adjust right and left assemblies to the same distance out from...

Page 21: ...sensors follow the instructions below Cut the end of the safety sensor wire making sure there is enough wire to reach the pre installed wires from the wall Figure 7 Separate the safety sensor wires a...

Page 22: ...orrect wiring between sensors and opener A broken wire 2 If the sending eye indicator light glows steadily but the receiving eye indicator light doesn t Check alignment Check for an open wire to the r...

Page 23: ...g holes Secure the door bracket using the two 1 4 14x5 8 self threading screws Figure 2A Alternately use two 5 16 bolts lock washers and nuts not provided Figure 2B Metal insulated or light weight fac...

Page 24: ...he door if required for your installation Refer to the dotted line optional placement drawing Self Threading Screw 1 4 14x5 8 Door Bracket Door Bracket Top of Door Inside Garage Header Wall Door Brack...

Page 25: ...e holes in straight arm disconnect straight arm Cut about 6 15 cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that line up an...

Page 26: ...d door adjustment decrease DOWN travel limit Turn the DOWN limit adjustment screw clockwise 4 complete turns Press the Door Control push button The trolley will travel to the fully closed position Man...

Page 27: ...again NOTE If anything interferes with the door s upward travel it will stop If anything interferes with the door s downward travel including binding or unbalanced doors it will reverse HOW AND WHEN T...

Page 28: ...verse HOW AND WHEN TO ADJUST THE FORCES 1 Test the DOWN close force Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down...

Page 29: ...e the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment If the unit continues to fail the Safety Reverse Test call for a trained door systems technician IMPORTANT...

Page 30: ...r opener will operate with up to eight Security remote controls and one Security Keyless Entry System If you purchase a new remote or if you wish to deactivate any remote follow the instructions in th...

Page 31: ...four blinks and 4 1 2 minutes Lock feature Designed to prevent operation of the door from hand held remote controls However the door will open and close from the Door Control the Outside Keylock and...

Page 32: ...t the safety reverse test Adjustment Step 3 page 29 after any adjustment of limits or force MAINTENANCE SCHEDULE Every Month Manually operate door If it is unbalanced or binding call a trained door sy...

Page 33: ...e following the instructions for Using the Multi Function Door Control Reprogram remotes following the programming instructions Refer to Programming If remote will still not activate your door check d...

Page 34: ...nit Momentarily short across red and white terminals with jumper wire If motor unit activates replace door control wires Symptom Sending indicator light glows steadily receiving indicator light is dim...

Page 35: ...remote controls To Add or Reprogram a Hand Held Remote Control USING THE LEARN BUTTON USING THE MULTI FUNCTION DOOR CONTROL 1 Press and hold the button on the hand held remote that you wish to operat...

Page 36: ...t lights will blink once when the PIN has been learned Test by pressing the new PIN then press ENTER The door should move To set a temporary PIN You may authorize access by visitors or service people...

Page 37: ...battery 4 29B137 Remote control visor clip 5 41A2828 Emergency release rope and handle assembly 6 41B4494 1 2 Conductor bell wire white and white red 7 41A5047 1 Door bracket with clevis pin fastener...

Page 38: ...bly RPM sensor KEY PART NO NO DESCRIPTION 11 41A5525 4 Cover 12 41A2818 Limit switch drive retainer 13 41D3452 Limit switch assembly 14 41A2822 1 Interrupter cup 15 41C4398A RPM sensor assembly 16 41A...

Page 39: ...o operate garage door opener from outside by entering a password on a specially designed keyboard Also can add a temporary password for visitors or service persons This temporary password can be limit...

Page 40: ...e defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or f...

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