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Assembly Step 4

Install Chain/Cable and
Attach Sprocket Cover

9

Detach cable loop from carton and fasten to flat end
of trolley with a master link from coin envelope.

MASTER LINK PROCEDURE:  Push pins of
master link bar through cable loop and hole in front
end of trolley. (See Figure A.) Push cap over pins
and into notches. Slide clip-on spring over cap and
into notches until both pins are securely locked.

Caution:  Keep the chain and cable taut during
installation to help prevent kinking.

With trolley against screwdriver, dispense cable
around pulley. Proceed back around opener
sprocket as shown in Figure B (be sure sprocket
teeth engage chain) and forward to trolley threaded
shaft. (See Figure C.)

Use second master link to connect chain to flat end
of shaft. Check to make sure the chain is not
twisted.

REMOVE THE SCREWDRIVER.

ATTACH SPROCKET COVER TO OPENER:  Insert
back tab in opener slot. Squeeze cover slightly and
insert the front tab in the slot on mounting plate.

• Spin the inner nut and lock washer down the

threaded shaft, away from the trolley.

• To tighten the chain, turn outer nut in the direction

shown. As you turn the nut, keep the chain from
twisting.

• When the chain is approximately 13mm above the

base of the T-rail at its midpoint, re-tighten the
inner nut to secure the adjustment.

Sprocket noise can result if chain is either too loose
or too tight.

When installation is complete, you may notice some
chain droop with the door closed. This is normal. If
the chain returns to the position shown when the
door is open, do not re-adjust the chain.

Install Chain & Ca

Cable

Pulley

Cable

Loop

Master

Link Bar

Master Link

Clip-On Spring

Trolley

T-rail

Pin

Pin Notch

Chain

Flat End

of Trolley

Threaded Shaft

Master

Link Cap

Master

Link Cap

Master Link

Clip-On Spring

Install Chain & Cable

In This Direction

Flat End

A

C

Opener

Sprocket

Install Chain & Cable

In This Direction 

B

Lock

Washer

To Tighten Outer Nut

Inner Nut

Trolley

Chain

Base of T-rail

13mm

To Tighten

Inner Nut

Outer Nut

Sprocket

Cover

Mounting

Plate

Front Tab Slot

Back Tab Slot

Top of Opener

CAUTION:  DO NOT REMOVE THE CHAIN/CABLE
FROM THE DISPENSER CARTON.

ASSEMBLY OF YOUR GARAGE DOOR OPENER IS NOW COMPLETE.

TIGHTEN CHAIN/CABLE

Summary of Contents for Series 1000E

Page 1: ...REQUIRED TO INSURE SATISFACTORY OPERATION CONTENTS PAGE Safety Rules 2 Features of Your Opener 3 Specifications 3 You ll Need Tools 3 Completed Installation Illustration 4 Operation of Your Opener 5 A...

Page 2: ...ONLY TO A PROPERLY GROUNDED OUTLET Fasten the CAUTION LABEL adjacent to the lighted door control as a reminder of safe operating procedures THE SAFETY REVERSE SYSTEM TEST IS VERY IMPORTANT page 22 You...

Page 3: ...lure 4 Motor Permanently lubricated with automatic reset 5 Safety System Independent up and down force adjustment The door REVERSES automatically when obstructed in DOWN direction The door STOPS when...

Page 4: ...door opener 2 1m or more above floor with the manual release handle mounted 1 8m above the floor 4 Horizontal Vertical Support Not Supplied Needed Only for Lightweight Garage Door Installation SECTIO...

Page 5: ...op allowing space for entry and exit of pets and for fresh air 4 If the door has been stopped in a partially open position it will close 5 If obstructed while closing the door will reverse 6 If obstru...

Page 6: ...ear loose This is normal TO CHECK THE CHAIN TENSION Disconnect the trolley by pulling the red manual release handle If the chain returns to the position described and illustrated in Step 4 page 9 DO N...

Page 7: ...ssembly Connect rail braces and lock nuts to rail sections from the direction shown Otherwise the trolley will hit against the nut page 8 Hex Screws 5 16 18x7 8 Cable Pulley Bracket Bracket Rail Must...

Page 8: ...in back section of T rail with holes in opener Fasten the rail with the 2 washered screws previously removed and tighten securely CAUTION USE ONLY THESE SCREWS Use of any other screws will cause seri...

Page 9: ...asher down the threaded shaft away from the trolley To tighten the chain turn outer nut in the direction shown As you turn the nut keep the chain from twisting When the chain is approximately 13mm abo...

Page 10: ...is minimal If you need to install the header bracket on a 25mm board on wall or ceiling use lag screws not supplied to securely fasten the 25mm board to structural supports Installation Step 1 Determi...

Page 11: ...r 224cm Remainder 10cm Add 20cm Bracket height on header wall 30cm Measure UP from top of CLOSED door Proceed to Step 2 page 12 11 Header Wall Highest Point of Travel Door Distance Jamb Hardware ONE P...

Page 12: ...is pointing toward the wall The bracket can be mounted flush against the ceiling when clearance is minimal PROCEDURE Position opener on garage floor below header bracket Use packing material as a prot...

Page 13: ...ARAGE Two representative installations are shown Yours may be different Hanging brackets should be angled Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket...

Page 14: ...USE OF OPENER DO NOT ALLOW CHILDREN TO OPERATE LIGHTED DOOR CONTROL BUTTON S OR REMOTE CONTROL TRANSMITTER FASTEN THE CAUTION LABEL ON THE WALL NEAR LIGHTED DOOR CONTROL BUTTON AS A REMINDER OF SAFE O...

Page 15: ...whenever the Smart button on the opener end panel is activated INSTALL THE LIGHT S Install a 75 watt maximum light bulb in each socket Light will turn ON and remain lit for 4 1 2 minutes when power i...

Page 16: ...terminal wire ground wire to green ground screw CAUTION BE SURE THAT THE UNIT IS GROUNDED ACCORDING TO LOCAL CODE IMPORTANT NOTE TO AVOID INSTALLATION DIFFICULTIES DO NOT RUN OPENER NOW Ground Tab Gre...

Page 17: ...drill 8mm top and bottom fastening holes Secure bracket as shown ONE PIECE DOOR INSTALLATION PROCEDURE WITHOUT VERTICAL TRACK Header Wall Door Bracket Optional Face of Door Installation Vertical Cent...

Page 18: ...ures A B and C FIGURE A Fasten straight door arm section to outer trolley with the 5 16 x1 clevis pin Secure the connection with a ring fastener Fasten curved section to the door bracket in the same w...

Page 19: ...ng If arm does not extend far enough adjust limit further One full turn equals 5cm of door travel CLOSED DOOR ADJUSTMENT Decrease DOWN limit Turn DOWN limit adjustment screw clockwise 5 complete turns...

Page 20: ...before proceeding to Step 2 Use a screwdriver to make limit adjustments IF DOOR DOES NOT OPEN COMPLETELY BUT OPENS AT LEAST 1 5M Increase UP travel Turn the UP LIMIT adjustment screw clockwise One tu...

Page 21: ...OWN CLOSE CYCLE Increase DOWN CLOSE FORCE by turning control clockwise Make 10 degree turn adjustments until door completes close cycle After each adjustment run the opener through a complete travel c...

Page 22: ...closing door to open and prevents an open door from closing STRONGLY RECOMMENDED FOR HOMEOWNERS WITH SMALL CHILDREN 22 PROCEDURE Place a 25mm obstacle on the floor under the garage door Operate door i...

Page 23: ...tters with red indicator lights To Add A Remote 1 Press and hold the remote push button 2 Then press and release the Smart button on the back panel of the opener Figure 2 The opener light will flash o...

Page 24: ...nge 2 Make sure antenna on the back panel of opener extends fully downward THE GARAGE DOOR OPENS AND CLOSES BY ITSELF 1 Make sure that the remote control push button is not stuck in the on position 2...

Page 25: ...springs If it does not call for professional garage door service OPENER MOTOR HUMS BRIEFLY THEN WON T WORK 1 Garage door springs are broken SEE ABOVE 2 The trolley may be jammed into stop bolts Pull...

Page 26: ...t 41A2848 Trolley Threaded Shaft 1 T Rail End Section each 183B113 Installation Hardware Bag 41A3475 5 2 Strand Bell Wire 217A238 Manual Release Rope Handle Assembly 41A2828 NOTICE Header Bracket plus...

Page 27: ...36 Lens Series 2000E 108D34 Lens Series 5000E 4000E 8 30B363 Capacitor 1 2HP 30B387 Capacitor 1 3HP 30B366 Capacitor 1 4HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws 11 41D3058 Univ...

Page 28: ...ermined to be defective in materials and or workmanship will be repaired or replaced Chamberlain s option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new...

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