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Motor Unit Assembly Parts

38

2

10

8

13

14

15

19

4

5

3

9

16

12

18

11

17

1

6

7

DN

UP

Brown
Wire

(Down)
Contact

LIMIT SWITCH

ASSEMBLY

Grey
Wire

Yellow
Wire

(Up)
Contact

Center Limit
Contact

Drive
Gear

KEY PART 
NO. NO. 

DESCRIPTION

1 41A5615 

Chain 

Spreader

2 41C4220A 

 

Gear and sprocket assembly. 

Complete with: 

Spring washer, 

thrust washer, retaining ring, 
bearing plate, roll pins (2), drive 
gear and worm gear, helical 
gear w/retainer and grease

3 41A2817 

 

Drive/worm gear kit w/grease, 
roll pins (2)

4 41B4245 

Line 

cord

41D181 

End panels w/all labels 

6 4A1344 

Light 

socket

7 108D79 

Lens 

30B532 

Capacitor - 1/2 HP

9 12A373 

Capacitor 

bracket

10 

41A3150 

Terminal block w/screws

11 41D3058 

 

Universal replacement motor & 
bracket assembly.

 Complete with:

 Motor, worm, 

bracket, bearing assembly, RPM 
sensor

KEY PART 
NO. NO. 

DESCRIPTION

12 41A5525-5 

Cover 

13 

41A2818 

Limit switch drive & retainer

14 

41D3452 

Limit switch assembly

15 

41A2822-1 

Interrupter cup assembly

16 

41C4398A 

RPM sensor assembly 

17 41AC050-1M 

 

Receiver logic board assembly. 

Complete with: 

Logic board, 

end panel w/all labels, light 
socket

18 

41C5497 

High voltage wire harness

 

41C5498 

Low voltage wire harness

19 

41A5484-1 

End panel w/all labels 

  

NOT 

SHOWN

 

41A2826 

Motor shaft bearing kit

 41A2825 

 

Opener assembly hardware kit 
(includes screws not 
designated by a number in 
illustration)

Summary of Contents for HD200DM

Page 1: ...er s Manual Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connect...

Page 2: ...all the trolley 8 Fasten the rail to the motor unit and install the idler pulley 9 Install the chain cable 10 Tighten the chain 11 Installation 11 26 Installation safety instructions 11 Determine the...

Page 3: ...Preparing your garage door Before you begin Disable locks Remove any ropes connected to garage door Complete the following test to make sure your garage door is balanced and is not sticking or binding...

Page 4: ...ng in your garage If so a support bracket and additional fastening hardware may be required Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to i...

Page 5: ...ED CEILING Support bracket fastening hardware is required See page 16 Safety Reversing Sensor Header Wall Gap between floor and bottom of door must not exceed 1 4 6 mm Wall mounted Door Control Rail M...

Page 6: ...er Bracket Idler Pulley U Bracket Trolley Chain Spreader Rail Center Back Sections Rail Front header Section Lighted Door Control Button SECURITY Keyless Entry The Protector System Your garage door op...

Page 7: ...8 1 Trolley Threaded Shaft 1 Lock Washer 3 8 1 Lock Nut 1 4 20 2 Bolt 1 4 20x1 3 4 2 Drywall Anchors 2 Clevis Pin 5 16 x1 1 Lag Screw 5 16 18x1 7 8 2 Screw 6ABx1 1 4 2 Clevis Pin 5 16 x1 1 2 1 Self T...

Page 8: ...about 4 3 4 12 cm from the far end 1 Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation Step 5 and 12 NOTE To prevent INJURY while unpacking...

Page 9: ...cm of cable through the window Allow it to hang until Assembly Step 5 Remove the tape from the idler pulley The inside center should be pre greased If dry regrease to ensure proper operation Place the...

Page 10: ...nto pin notches until both pins are securely locked in place 3 With the trolley against the screwdriver dispense the remainder of the cable chain along the rail toward the motor unit into the slot on...

Page 11: ...N INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH WARNING WARNING WARNING WARNING 1 READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS 2 Install garage door opener ONLY on properly b...

Page 12: ...r the top edge of the door NOTE If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 13 for ceiling installation To prevent possib...

Page 13: ...nting toward the ceiling Mark the vertical set of bracket holes Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided Lag Screw 5 16 9x1 5 8 HARDWAR...

Page 14: ...e NOTE If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header...

Page 15: ...enient for setting an ideal door to rail distance Remove foam packaging Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way a...

Page 16: ...line with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket NOTE DO NOT connect power to o...

Page 17: ...ews If installing into drywall drill 5 32 holes and use the anchors provided 3 Run bell wire up wall and across ceiling to motor unit Use insulated staples to secure wire in several places Do not pier...

Page 18: ...ng Thread the other end of the rope through the hole in the release arm of the outer trolley Adjust rope length so the handle is 6 feet 1 83 m above the floor Ensure that the rope and handle clear the...

Page 19: ...g cord Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be ground...

Page 20: ...15 cm above the floor Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the...

Page 21: ...p hugging the back edge of the track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Figure 2 3 Place the bracket again...

Page 22: ...is required Loosen the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receives the sender s beam Whe...

Page 23: ...epending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket Drill 3 16 fastening holes Secure the door bracke...

Page 24: ...INUM STEEL DOORS WITH GLASS PANEL ETC NOT PROVIDED ONE PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page They apply to one piece doors also Cente...

Page 25: ...are above holes in straight arm disconnect straight arm Cut about 6 15 cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that l...

Page 26: ...5 16 18 Lock Washers 5 16 Ring Fastener Straight Arm Bolts 5 16 18x7 8 Door Bracket Clevis Pin 5 16 x1 1 4 Curved Door Arm Press the Door Control push button The trolley will travel to the fully clos...

Page 27: ...e as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 5 cm of travel If door still won...

Page 28: ...WHEN TO ADJUST THE FORCES 1 Test the DOWN close force Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does n...

Page 29: ...bstruction and run the opener through 3 or 4 complete travel cycles to test adjustment If the unit continues to fail the Safety Reverse Test call for a trained door systems technician IMPORTANT SAFETY...

Page 30: ...s restored after interruption when the opener is activated Light will also turn on when someone walks through the open garage door They will turn off automatically after 4 1 2 minutes Bulb size is A19...

Page 31: ...prevent possible SERIOUS INJURY or DEATH from a falling garage door If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced d...

Page 32: ...cation Do not grease the door tracks NOTICE To comply with FCC and or Industry Canada IC rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the co...

Page 33: ...for occasional adjustment for the force and limit settings is normal Weather conditions in particular can affect door travel Refer to Adjustment Step 1 Adjust the UP and DOWN Travel Limits Decrease d...

Page 34: ...ires together If motor unit activates replace door control If motor unit does not activate disconnect door control wires from motor unit Momentarily short across red and white terminals with jumper wi...

Page 35: ...t you wish to operate your garage door 3 Release the button when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard To Add or Reprogram a Han...

Page 36: ...es and will no longer open the door It can be used to close the door even after it has expired To set a temporary PIN 1 Press the four buttons for your personal entry PIN not the last temporary PIN th...

Page 37: ...0 3V2032 Lithium battery 4 29B137 Remote control visor clip 5 41A2828 Emergency release rope and handle assembly 6 41B4494 1 2 Conductor bell wire white and white red 7 41A5047 Door bracket w clevis p...

Page 38: ...108D79 Lens 8 30B532 Capacitor 1 2 HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws 11 41D3058 Universal replacement motor bracket assembly Complete with Motor worm bracket bearing ass...

Page 39: ...d fastening strip 956D 940D 10 Foot 3 m Rail Extension To allow a 10 foot 3 m door to open fully Multi Function Door Control Panel Provides a Lock feature which prevents operation of garage door opene...

Page 40: ...are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or rep...

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