Chamberlain GJ Owner'S Manual Download Page 1

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3/30/89

The Chamberlain Group, Inc.
A DUCHOSSOIS ENTERPRISE
845 Larch Avenue
Elmhurst, Illinois 60126

OWNER'S MANUAL

MODEL GJ

SOLID STATE

INDUSTRIAL DUTY

GEARHEAD JACKSHAFT OPERATOR

NOT FOR RESIDENTIAL USE

Serial #

(located on electrical box cover)

Installation Date

Wiring Type

41B6

LISTED

DOOR

OPERATOR

LR78500

CERTIFIED

DOOR

OPERATOR

Summary of Contents for GJ

Page 1: ...venue Elmhurst Illinois 60126 OWNER S MANUAL MODEL GJ SOLID STATE INDUSTRIAL DUTY GEARHEAD JACKSHAFT OPERATOR NOT FOR RESIDENTIAL USE Serial located on electrical box cover Installation Date Wiring Type 41B6 LISTED DOOR OPERATOR R LR78500 CERTIFIED DOOR OPERATOR R ...

Page 2: ...gle or Three phase 1 1 2 2 HP Three phase SPEED 1725 RPM VOLTAGE 115 208 230 Single phase 208 230 Three phase CURRENT See motor nameplate SPECIFICATIONS ELECTRICAL CONTROL VOLTAGE 5V dc AUXILIARY VOLTAGE 24V dc CONTROL STATION NEMA 1 three button station OPEN CLOSE STOP WIRING TYPE B2 Standard Momentary contact to OPEN CLOSE STOP plus wiring for sensing device to reverse and auxiliary devices to o...

Page 3: ...rallel to the door shaft The safety and wear of the operator will be adversely affected if any of the above requirements are not met For metal buildings fasten 2 x 2 x 3 16 or larger angle iron frames to the building purlins Retain 2 1 4 between frames See Figure 1 The GJ operator may be mounted on either the right standard or left side of door and in either a vertical standard or horizontal mount...

Page 4: ...e appropriate side of the operator Do not insert the key at this time 3 Wrap drive chain around door sprocket and join roller chain ends together with master link 4 Raise operator to approximate mounting position and position chain over operator sprocket 5 Raise or lower operator until the chain is taut not tight Make sure the operator output shaft is parallel to door shaft and sprockets are align...

Page 5: ...g edge is used Air Hose Sensing Edge Wire 24V ENTRAPMENT PROTECTION ACCESSORIES OPTIONAL 7 Install Hand Chain Place hand chain around hand chain wheel Be sure to pass it through both openings in the chain guide Remove enough links so chain hangs approximately two feet above the floor 8 Mount Chain Keeper Using suitable hardware mount the chain keeper approximately 4 feet above the floor near the f...

Page 6: ...tor and the control station Fasten the control station to the wall and MOUNT THE WARNING NOTICE BESIDE OR BELOW THE PUSH BUTTON STATION 2 Apply power to the operator Press OPEN push button and observe direction of output shaft rotation See Figure 4 page 4 Press the STOP button If shaft does not rotate in the correct direction check for improper wiring at the control station or between operator and...

Page 7: ...cle Be sure close limit actuator is engaged as door fully seats at the floor If other problems persist call our toll free number for assistance 1 800 528 6563 CLOSE OPEN Open Limit Nut Close Limit Nut Travel Nut Retainer Close Limit Switch Open Limit Switch OLS CLS SLS Actuator The Chamberlain Group Inc Travel Nut Retainer 2 22 94 2 27 94 Press Travel Nut Retainer Down Toward Frame TO DISENGAGE TO...

Page 8: ...ALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR RNING UTION WARNING WARNING CAUTION WARNING TO AVOID SERIOUS PERSONAL INJURY OR DEATH FROM ELECTROCUTION DISCONNECT ELECTRIC POWER TO OPERATOR BEFORE ADJUSTING SLIP CLUTCH CAUTION The torque limiter clutch is NOT an automatic reversing device An electric or pneumatic re...

Page 9: ...onal Check adjust as required Gear Reducer Check for leaks and replace seals as needed Fasteners Check tighten as required Manual Disconnect Check Operate Check at the intervals listed in the following chart OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION ARE AVAILABLE 6 DAYS A WEEK CALL OUR TOLL FREE NUMBER 1 800 528 6563 HOURS 7 00 TO 3 30 p m Mountain Std Time ...

Page 10: ...awaiting page 10 ...

Page 11: ...ock RADIO CONTROL 24V dc only Stop Sensing Device Hot 115V 208 230V 1Ø Neutral 115V 208 230V 1Ø Close STANDARD POWER AND CONTROL CONNECTION DIAGRAM Solid State Board CDO 115V 208 230V 1Ø The Chamberlain Group Inc 1Ø Standard Power Control Connection Diagram Solid State CDO 2 22 94 2 25 94 GND 11 ...

Page 12: ...ow Yellow Black Black Blue 3 4 HP Above 3 4 HP Above Black Black Black Red Orange Orange Black Black Black TRANSFORMER RADIO CONTROL MOTOR GND OPEN LIMIT SWITCH CLOSE LIMIT SWITCH SENSING LIMIT SWITCH NC NO NC NO NC NO C C C Yellow Blue Blue White Yellow Red Red Yellow Blue White Blue White White Yellow White White White White Red Red 3 2 1 Brown Gry Wht Yellow Open Open Close Stop Sensing Device ...

Page 13: ...id stop position and stop with control station stop button Set dip switch to desired operating mode B2 C2 D1 E2 T TS Set Timer to Close NOTE Requires P N 1A4811 CPSII Option Board with Timer to Close Function Set dip switch to timer to close mode Momentarily press control station open button to set timer duration in 5 second increments Red diagnostic L E D will flash to indicate the entry of each ...

Page 14: ...rols can be connected to open input to activate the timer to close If the timer has been activated the open button and radio control can recycle the timer The stop button will deactivate the timer until the close button is used to close the door NOTE Requires P N 1A4811 CPSII Option Board with Timer to Close Function TS 3 Button 1 Button 1 3 Button Radio Control Function Momentary contact to open ...

Page 15: ...2 T8 T3 T6 T5 T9 Yellow Black Blue Orange Red Cable 3 PHASE 1 3 1 2HP 3 4HP OVER NEMA MOTOR WIRING DIAGRAMS Motor 208 230V T1 T7 T4 T2 T8 T3 T6 T5 T9 Yellow Black Blue Orange Red Cable DENOTES WIRENUT CONNECTION T1 Blue Black Motor Cable Blue T8 Red Red Yellow Orange T4 Yellow T5 Black 1KΩ 5W 115V 1 3 1 2HP 115V only The Chamberlain Group Inc NEMA Motor Wiring Diagrams 2 19 94 1 PHASE SINGLE VOLTA...

Page 16: ...16 1 2 3 N E C C L A S S 2 C IR C U IT C O N T R O L W I R I N G 9 10 18 22 6 17 8 16 11 3 3 12 2 15 13 13 14 5 1 11 21 19 20 7 4 16 23 ILLUSTRATED PARTS ELECTRICAL BOX SOLID STATE ...

Page 17: ...30V 3O 3 4Hp 115V 1O 1 3 4Hp 230V 1O 1 3 4Hp 230V 3O 1 1Hp 115V 1O 1 1Hp 230V 1O 1 1Hp 230V 3O 1 1 1 2Hp 230V 3O 1 2Hp 230V 3O 1 DESCRIPTION Overload 2 8 4 4A Overload 5 2 8A Overload 5A Overload 7A Overload 8A Overload 10A Overload 15A Overload 12A OPERATOR SPECIFICATIONS HORSEPOWER VOLTAGE PHASE SOLID STATE Below is a parts list for a standard model GJ electrical box Optional modifications and o...

Page 18: ... 10 11 32 35 27 44 21 25 20 36 24 38 31 29 2 CAUTION CONNECT REVERSIN G EDGE SW IT CH SEE IN STALLATIO N IN STRUCTIO NS FO R IN DOOR USE ONLY IN STA LL MORE TH AN 8 FT ABOVE DOOR LO CATE CONTR OL STA TI ON SO TH AT DOOR IS W IT HIN SIT E OF PERSON OPERATI NG TH E CONTR OL DOOR MUST BE CONTR OLL ED BY 3 BUTT ON STA TI ON 37 39 46 ...

Page 19: ...1 1 DESCRIPTION Chain 48 47P Chain 48 51P Motor 1 2Hp 115 230V Single phase Motor 1 2Hp 230 460V Three phase Motor 3 4Hp 115 230V Single phase Motor 3 4Hp 230 460V Three phase Motor 1Hp 115 230V Single phase Motor 1Hp 230 460V Three phase Motor 1 1 2Hp 230 460V Three phase Motor 2Hp 230 460V Three phase Brake Solenoid 115V Brake Solenoid 230V Gear Reducer 1 Hp Gear Reducer 2 Hp 48 Offset Link ITEM...

Page 20: ...p Close Open 7 6 4 5 Keyswitch 2 OR MORE KEY LOCKOUT 2 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER STANDARD Close Open 7 6 4 7 6 4 Open Close Close Open 2 OR MORE D1 E2 MODE ONLY D1 E2 MODE ONLY B2 T TS MODE ONLY 1 BUTTON STATION OR ANY AUXILIARY DEVICE 1 4 RESIDENTIAL RADIO CONTROLS OPEN CLOSE OPEN TIMER TO CLOSE 4 1 10 SENSING DEVICE TO REVERSE OR STOP EXTERNAL INTERLOCK ...

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