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(DC) Long Distance Control Wiring

24VAC Control Circuit

90-5024

DESCRIPTION

LONG DISTANCE MODULE
LABEL, 4 POLE TERMINAL BLOCK (1A, 2A, 3A, 4A)
TERM BLOCK, 4 POSITION
WIRE NUT, BLUE
WIRE NUT, ORANGE 600V
SCREW, PAN HEAD #8-32 X 5/8” LONG, SELF TAPPING
SERRATED FLANGE NUT, #8
VELCRO, 1” WIDE
VELCRO, 1” WIDE

QUANTITY

1
1
1
4
4
2
2

1”
1”

PART NUMBER

002B0422
40-12407
42-104
80-362-1
80-362-2
82-PX08-10T
84-FN-08
92-SJ-3526
92-SJ-3527

APPLICATION REQUIREMENTS:

This wiring modification is available for Door and Gate operators with 24VAC control circuits  (See list below for
operator list).  Not available with Hazardous Area or Variable Speed modifications.  Not necessary on operators
with Logic Control Boards.

Door Operators:  T, GT, J, H, GH, SD and GSD

Gate Operators:  SL540, SL570, SL580, SL590, SW420, SW470 and SW490

FUNCTIONS:

1)  Control stations are to be located more than 100 ft. from the operator (allows up to 1000 ft. of control wiring    

between controls and operator with 16GA. wire). 

2)  Control stations are to be electrically isolated from the operator.

PREPARATION:

Unpack kit to verify the parts listed below are included.

© 2001, The Chamberlain Group, Inc.

01-12409B

All Rights Reserved

WARNING

DISCONNECT  POWER  AT  THE  FUSE  BOX

BEFORE  PROCEEDING.    OPERATOR  MUST

BE 

PROPERLY 

GROUNDED 

AND

PERMANENTLY  WIRED  IN  ACCORDANCE

WITH  LOCAL  ELECTRICAL  CODES.    ALL

ELECTRICAL CONNECTIONS MUST BE MADE

BY A QUALIFIED INDIVIDUAL.

IMPORTANT SAFETY NOTES

WARNING

ANY  MAINTENANCE  TO  THE  OPERATOR  OR

IN  THE  AREA  NEAR  THE  OPERATOR  MUST

NOT BE PERFORMED UNTIL DISCONNECTING

THE  ELECTRICAL  POWER.    UPON

COMPLETION  OF  MAINTENANCE  THE  AREA

MUST BE CLEARED AND SECURED, AT THAT

TIME  THE  UNIT  MAY  BE  RETURNED  TO

SERVICE. 

WARNING

I

NSTALL THE CONTROL STATION WHERE THE

DOOR  IS  VISIBLE,  BUT  AWAY  FROM  THE

DOOR AND ITS HARDWARE. DO NOT INSTALL

CONTROL  STATION  DIRECTLY  BENEATH  THE

OPERATOR.  IF  CONTROL  STATION  CANNOT

BE  INSTALLED  WHERE  DOOR  IS  VISIBLE,  OR

IF  ANY  DEVICE  OTHER  THAN  THE  CONTROL

STATION IS USED TO ACTIVATE THE DOOR, A

SAFETY  DEVICE  MUST  BE  INSTALLED  ON

THE  DOOR,  THE  MINIMUM  ACCEPTABLE

DEVICE  WOULD  BE  SAFETY  PHOTO  EYES,

OR  A  REVERSING  EDGE  INSTALLED  ON  THE

BOTTOM  OF  THE  DOOR.  THE  BEST

PROTECTION  IS  AFFORDED  BY  THE

COMBINATION OF THESE TWO DEVICES.

WARNING

THIS  UNIT  MUST  BE  PROPERLY  GROUNDED.

A  GROUND  SCREW  IS  SUPPLIED  IN  THE

ELECTRICAL BOX FOR CONNECTION OF THE

POWER SUPPLY GROUND WIRE. FAILURE TO

PROPERLY  GROUND  THIS  UNIT  COULD

RESULT  IN  ELECTRIC  SHOCK  AND  SERIOUS

INJURY.

INSTALLATION INSTRUCTIONS 

(OPERATORS W/ ACCESSORY DEVICE)

NOTE:  

Before you start modification, test all operator

functions.

COMPONENT MOUNTING

Install the long distance control module to the side of
the enclosure using the velcro located on the back of
the  module.    Be  sure  that  the  placement  of  the
module is central to the S3 board (for models SL540
and SL570 place module central to the terminal block
located in the control box).

COMPONENT WIRING

1.    Cap  off  the  orange  and  blue  wires  from  the
controls side of the module with two of the blue wire
nuts supplied.

2.  Connect the yellow wire from the controls side of
the  module  to  (COM)  on  the  accessory  device  with
one of the orange wire nuts supplied.

3.    Connect  the  green  wire  from  the  controls  side  of
the module to (NO) on the accessory device with one
of the orange wire nuts supplied.

4.  Connect the black wires from the operator side of
the  module  to  24VAC  (may  connect  to  R1  and  R3
terminals in the operators).

5.  Connect the green wire from the operator side of
the module to CONTROL INPUT on the S3 board (for
Models SL540 and SL570 connect wire to CONTROL
INPUT  on  the  terminal  block  located  in  the  control
box).

6.    Connect  the  white  wire  from  the  operator  side  of
the  module  to  J1-5  on  the  S3  board  (for  Models
SL540 and SL570 connect wire to T5 on the terminal
block located in the control box).

7.    Cap  off  the  red  and  blue  wires  from  the  operator
side  of  the  module  with  two  of  the  blue  wire  nuts
supplied.

NOTE:  

For additional wiring help refer to figure 2.

TO CONTROLS

J1-5

*

WH      RD     BL     GN         BK     BK

BL         OR        YE              GN

TO OPERATOR

CONTROL

INPUT

24 VAC

* Any accessory device (switch, loop/photo detector, etc.) 

  that provides contact closure.

FIGURE 2

TECHNICAL SUPPORT

INSTALLATION AND SERVICE INFORMATION 

AVAILABLE FROM THE TECHNICAL PARTS 

AND SERVICE CENTER ARE AVAILABLE 

6 DAYS A WEEK

TOLL FREE NUMBER 1-800-528-2806

HOURS 7:00 TO 3:30 p.m. (Mountain Std. Time)

MONDAY Through SATURDAY

*  

Any accessory device (switch, loop/photo detector,   

etc.) that provides contact closure.

WARNING:

 This product can expose you to chemicals 

including lead, which are known to the State of California to 

cause cancer or birth defects or other reproductive harm. 

For more information go to 

www.P65Warnings.ca.gov

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