Challenger Lifts EnviroLift EV1020QC Installation, Operation & Maintenance Manual Download Page 1

Page: 1 / 26

Rev. 8/25/20

EVQC-IOM-A.doc

MODEL EV1020QC

Quick Cycle

(10,000 LB CAPACITY – 2500 LB PER ARM)

NSTALLATION

PERATION

AINTENANCE

ANUAL

Two Post, Inground, Cassette EnviroLift™

2311 South Park Rd. Louisville, Kentucky 40219

Email:

[email protected]

Web site:

www.challengerlifts.com

Office 800-648-5438 / 502-625-0700 Fax 502-587-1933

IMPORTANT:

READ THIS MANUAL COMPLETELY BEFORE

INSTALLING or OPERATING LIFT

Summary of Contents for EnviroLift EV1020QC

Page 1: ...N OPERATION MAINTENANCE MANUAL Two Post Inground Cassette EnviroLift 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts comWeb site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Page 2: ...1 8 Max E Overall Length min max NA Screw Pad Height 4 1 8 Min 6 3 8 Max Lifting Capacity Hydraulic Pressure at Cap 10 000 lbs 2550 psi Max Load Per Arm 2 500 lbs Lifting Time 24 Sec approximate Motor 3HP 208 230 Volt Single Phase 60 Hz Lift capacity ratings are based on loads equally distributed on all four arms Lifting and lowering speeds may vary depending on the type viscosity and temperature ...

Page 3: ...onsulted to address seismic loads and other local or state requirements SAFETY NOTICES AND DECALS For your safety and the safety of others read and understand all of the safety notices and decals included here READ ENTIRE MANUAL BEFORE ASSEMBLING INSTALLING OPERATING OR SERVICING THIS EQUIPMENT PROPER MAINTENANCE AND INSPECTION IS NECESSARY FOR SAFE OPERATION DO NOT OPERATE A DAMAGED LIFT Safety d...

Page 4: ... components furnished with the lift certain tools equipment supplies and materials are required The installer or purchaser of the lift must furnish these items TOOLS SUPPLIES MINIMUM REQUIRED Forklift cherry picker crane winch truck chain falls winches or hoist to unload and erect lift Machinist level or four foot carpenters level to check cylinder plumb Drywall Square chalk line or transit for ba...

Page 5: ...Fig 2 NOTE Concrete must be finished to edge of concrete tie 3 16 below top of concrete ties see Fig 2 below All depths are measured from the finished floor level Failure to comply will void the warranty The power unit may be installed on the nearest wall or floor pedestal The power unit should be located out of the working area around the lift and vehicle but close enough to allow good visibility...

Page 6: ...ts Removed For 1 2 13 x 18 All Thread Fig 3 2 Using a chain hoist and tripod fork lift crane etc for lifting lower the lift containment assembly in the excavation being sure the PVC inlet hole is toward the power unit until the top of the assembly is 1 8 to 1 4 above finished floor level and aligned with the previously determined center lines Refer to Figures 1 and 3 3 Remove the outer two bolts f...

Page 7: ...view Operator should be in a position to notice any misalignment of the vehicle during the lifting operation Run the 2 PVC chase from the control area and join to the lift containment assembly using the coupling provided Use a soap water solution to ease assembly All PVC joints must be leak proof The power unit end of the chase should be finished as shown in Fig 5 to prevent contamination from ent...

Page 8: ...ting floor needs to be saw cut for excavation the Cut Out Block Out should be a minimum of 6 x 11 as per the figure below 13 Min Nearest Obstruction 7 Min 6 Min 11 Min 9 Pour concrete floor taking care not to run concrete in or on top of the lift containment assembly NOTE Concrete must be finished to edge of concrete tie 3 16 below top of concrete ties see Fig 2 The floor should slope away from th...

Page 9: ...ng strap bolt replacements are supplied in the hardware box Torque the bolts to 60 ft lbs 15 Pour concrete floor taking care not to run concrete in or on top of the lift containment assembly The floor should slope away from the lift for drainage The floor slope should not accede 1 16 per foot 16 DO NOT use the lift until the concrete has fully cured to 3500 psi 17 Install the power unit mounting b...

Page 10: ... 10 2 T1 1 L1 3 A1 4 A2 LOAD INPUT M Normally Open FIELD CONNECTIONS A2 A1 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7 T4 T8 T5 FOR THREE PHASE M FOR SINGLE PHASE Wiring Diagram Fig 7 ...

Page 11: ...through a Filter Regulator Lubricator FLR within 30 feet of factory assembled air valve Failure to provide clean dry lubricated and pressure regulated air will void warranty on pneumatic components Push airline through the PVC chase beginning at the power unit Connect the airline to the appropriate push lock fittings at each end Refer to Fig 8 NOTE DO NOT bypass factory supplied in line filter 3 8...

Page 12: ...foot pad 27 With the lift lowered arms extended fully and foot pad in the lowest position check clearance of the foot pad screw to ensure it does not make contact with the floor Use the height adjustment bolt see figure 10 to either raise or lower the bolster as necessary If there is more then 3 8 of clearance on both screws with the bolt fully seated against the bottom of the bolster remove the b...

Page 13: ...frame rails may result in personal or property damage To raise depress the run switch on the power unit and hold until the vehicles tires just clear the floor STOP and check adapters for proper contact of vehicle manufacturers recommended lifting points and stability of the vehicle Continue to raise the vehicle to a few inches above the desired working height Lower the lift by depressing the lower...

Page 14: ...ith the lift manufacturer s instructions or ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordan...

Page 15: ...l Safety Warning or Caution Labels if missing or damaged See Installation instructions page 3 Daily Drain water from air supply to avoid contamination of lock release components Check lock operation The lock operation should be heard as lift is raised Inspect lifting adapters for damage Keep area around lift containment assembly clean and free of dirt sand water etc to prevent scoring of the plung...

Page 16: ...QC IMPORTANT Replace all worn damaged or broken parts with parts approved by Challenger Lifts Inc or with parts meeting Challenger Lifts Inc specifications Contact your local Challenger Lifts Parts Distributor for pricing and availability Call Challenger Lifts Inc 502 625 0700 for the Parts Distributor in your area ...

Page 17: ...2 Intermediate Arm Weld Left CS1020020200C Intermediate Arm Weld Right 10 CS1020010100B 2 Female Arm Weld Left CS1020020100B Female Arm Weld Right 11 16125 4 1 7 8 Snap Ring 12 B17259 4 Arm Pin 13 B17001EV 2 Bolster 14 B17250SLD 2 3 Stage Arm Assembly Left B17250SRD 3 Stage Arm Assembly Right 15 16473 12 7 8 9 x 3 1 2 Hex Head Cap Screw 16 16160 2 Finishing Plug 17 16154 12 7 8 External Tooth Lock...

Page 18: ... Qty Lift Description 1 17200 1 Single Piece Rubber Gasket 2 17380 1 Containment Tub Not Serviceable after Installation 3 15009 1 2 PVC Grommet Not Serviceable after Installation 4 17321 2 Concrete Tie Weld Short Not Serviceable after Installation 5 17320 2 Concrete Tie Weld Long Not Serviceable after Installation ...

Page 19: ...22 13 x 2 lg Hex Flange Head Bolt 2 16485EV 4 Wiper 3 16486EV 4 Bearing 4 VS5096 2 1 8 NPT Grease Fitting 5 B17212 2 Bearing Weld 6 16132 12 x 12 lg Grease Line 7 17410 4 Push Lock Cross 8 16129 12 1 8 NPT x Push Lock Elbow 9 16429 1 Cover Plate 10 17205 2 Bearing Assembly 11 16163 4 Male Connector 1 4 Tube x 1 8 NPT 12 17411 4 x 2 Grease Line ...

Page 20: ... EVQC IOM A doc 20 Frame 8 8 8 8 9 9 9 9 11 11 11 11 10 10 10 10 12 12 12 12 2 2 2 2 3 3 3 3 3 3 3 3 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 3 3 3 3 4 13 14 5 6 7 4 13 14 5 6 7 4 13 14 5 6 7 4 13 14 5 6 7 15 16 17 15 16 17 15 16 17 15 16 17 15 16 17 15 16 17 15 16 17 15 16 17 ...

Page 21: ...6410 4 Frame Support 5 A2125 2 20 x Flange Bolt 6 40085 2 20 Flange Nut 7 17414 1 Air Hose Guide 8 16400 1 Frame Weld Not Serviceable after Installation 9 16413 1 Lock Ladder 10 16412 2 Ladder Rail 11 16153 1 7 8 9 x 3 Lock Ladder Bolt 12 16154 1 7 8 External Tooth Lock washer 13 16155 1 7 8 9 Hex Nut 14 16470 4 13 x 1 Ladder Rail Bolt 15 A1154 4 3 8 16 Flange Bolt 16 12568 4 3 8 Flange Hex Nut 17...

Page 22: ...Installation Operation and Maintenance Rev 8 25 20 EVQC IOM A doc 22 Plunger Rail Assembly 5 4 3 2 6 9 7 8 1 1 8 9 7 1 2 10 5 3 4 6 1 8 9 7 1 2 5 3 4 6 1 8 9 7 1 2 5 3 4 6 11 1 12 13 13 13 13 10 11 12 10 11 12 10 11 12 ...

Page 23: ...Cap Screw 4 16138R QC 2 2 x 68 Hydraulic RAM Cylinder EV1020QC 5 16425 2 Cylinder Sleeve EV1020QC 6 16483 1 Synch Rail Assembly 7 16428EV 2 Cylinder Capture Plate EV1020QC 8 16142 8 3 8 External Tooth Lock washer 9 16143 8 3 8 16 x 3 4 Hex Head Capscrew 10 A1121 2 6 JIC Straight Connector 11 40239 1 Coiled Air Line 12 17406 2 Hose Assembly 112 Lg 13 39103 1 6 JIC Union Tee ...

Page 24: ...verse Single Acting Air Cylinder 2 40144 2 1 4 28 Hex Jam Nut 3 16214 1 Air Cylinder Clevis 4 16215 1 1 4 x 1 Roll Pin 5 16213 1 Locking Pawl 6 36059 1 1 4 20 Nylon Locknut 7 16468 1 1 4 20 x 6 Hex Head Cap screw 8 17416 1 1 x 3 Clevis Pin 9 40735 1 Hairpin Cotter 10 B16414 1 Synchronizing Rail Weld 11 16165 1 1 8 Male NPT x Female NPT Brass Street Elbow 12 16469 2 1 4 ID x 2 Spacer ...

Page 25: ...6 1 Power Unit Mounting Bracket 3 37033 1 6 Worm Gear Clamp 4 37021 1 3 8 Hose Barb 5 40091 1 In Line Air Filter 6 37016 1 Lock Release Valve 7 37015 1 Button Valve Bracket 8 16163 1 1 4 Push Lock Fitting 9 16166 1 1 4 Air Line 25 10 37022 2 8 32 x 1 1 4 Pan Head Screw 11 37023 2 8 32 Lock Washer 12 37024 2 8 32 Hex Nut 13 31188 4 5 16 18 x 3 4 Hex Cap Screw 14 4100237 4 5 16 18 Lock Nut 15 16167 ...

Page 26: ...OF DATE PART NUMBER 16380 TO 17380 CONTAINER TUB IN PARTS BREAK DOWN THE DRIVE THRU DISTANCE AND OVERALL WIDTH WAS CORRECTED TO 83 1 2 AND 110 1 4 10 25 2019 CHANGED COVER BOLT PART NUMBER 16116L TO 17152 8 25 2020 CHANGED LOCK PAWL SHOULDER BOLT LOCK NUT TO CLEVIS PIN AND HAIRPIN COTTER was 16467 31068 now 17416 40735 ...

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