Challenger Lifts CL12 Series Installation, Operation & Maintenance Manual Download Page 1

Page: 1 / 20

Rev.

10/23/19

Installation, Operation & Maintenance Manual

Two Post Surface Mounted Lift

ODEL

CL12

12,000

LBS

APACITY

3000

LBS

PER

2311 South Park Rd, Louisville, Kentucky 40219

Email:

[email protected]

Web

site:

www.challengerlifts.com

Office 800-648-5438

502-625-0700 Fax 502-587-1933

IMPORTANT:

READ THIS MANUAL COMPLETELY BEFORE

INSTALLING or OPERATING LIFT

Summary of Contents for CL12 Series

Page 1: ...t MODEL CL12 12 000 LBS CAPACITY 3000 LBS PER ARM 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502...

Page 2: ...Pad Height 5 to 6 5 8 Screw Pad Height w 3 or 6 Stack Adapters 8 to 9 5 8 or 11 to 12 5 8 E Overall Width 142 F Inside of Columns 114 Drive Thru Clearance 103 Ceiling Height Required 12 13 3 or 13 9 1...

Page 3: ...uld be consulted to address seismic loads and other local or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance propert...

Page 4: ...88 COLUMN EXTENSION ASSY CL12 2 A2066 1 OVERHEAD SHUTOFF BAR ASSY A1208 1 OVERHEAD LIMIT SWITCH 12732 2 SYNC CABLE ASSEMBLY 12775 2 CABLE TAKE UP TUBES B2206 6 2 ADAPTER EXTENSION 6 B2206 3 4 ADAPTER...

Page 5: ...e a concrete hammer drill with a 3 4 inch carbide bit Tip diameter should conform to ANSI Standard B94 12 1977 775 to 787 Do not use excessively worn bits or bits which have been incorrectly sharpened...

Page 6: ...on in the overhead install later Fig 7 Overhead Limit Switch Power Side 19 Install the Idler Bracket to the Overhead Beam using the rear set of holes on the Idler Side of the lift Fig 8 Note the orien...

Page 7: ...ng cables and hydraulic cylinder path Remove slack and tighten the clamp Route hose across overhead avoiding the synchronizing cables and down through the Power Side column extension as seen in Fig 11...

Page 8: ...ed on power unit mounting bracket Thread 9 16 18 O ring elbow in hardware box into power unit Attach free end of power unit hose to elbow Fig 13 27 Connect the power unit hose line to the column exten...

Page 9: ...to be in line with connection to lock pawl as shown in Fig 16 35 Assemble O D short spring lock pawl and clevis end of lock cable as shown in Fig 16 36 Mount lock cable to mounting tab using jam nuts...

Page 10: ...AL PLACEMENT 45 Clean surface of the rear column above the power unit and install Safety Decals Page 3 and Fig 21 Fig 21 Safety Decal Placement ELECTRICAL See Figure 23 for the following steps 46 Wire...

Page 11: ...t and insure carriages lower into same lock position 55 Adjust synchronizing cables so the tension is equal in both cables and carriages are firmly sitting on locks 56 Cycle lift to insure that latche...

Page 12: ...6 Normally Open M FIELD CONECTIONS FIELD CONECTIONS A2 A1 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7...

Page 13: ...t the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance wit...

Page 14: ...cks by pulling down on the lock release lever 4 Lower the vehicle by depressing the lowering valve handle 5 Continue to lower the vehicle until the carriages stop against the base plate Retract the ex...

Page 15: ...065 4 4 M6 SERRATED FLANGE HEX NUT 9 B2065 5 1 CLEVIS PIN 10mm x 55 Lg 10 GJY12 3 1 HAIRPIN COTTER 11 A1153 30 3 8 16NC HEX FLG HD C S x Lg 12 A1154 38 3 8 16NC HEX FLG NUT 13 A1122 12 2 HYD HOSE CLAM...

Page 16: ...8 x 3 LONG CLEVIS PIN 32 12658 2 NYLON SPACER 33 A1142 12 1 LOCK RELEASE CLEVIS 34 A1134 1 STUD HANDLE 35 A1143 2 3 8 16 HEX JAM NUT 36 36096 1 BALL HANDLE 37 40126 1 1 8 x 1 COTTER PIN 38 37119 1 CLE...

Page 17: ...FT HOSE EXTENSION CL12 1 LENGTH 12 12539 024 2 FT HOSE EXTENSION CL12 2 LENGTH 24 49 12793 LC 1 POWER UNIT HOSE LOW CEILING HEIGHT LENGTH 73 12793 0 POWER UNIT HOSE STD HEIGHT LENGTH 88 50 39103 1 TEE...

Page 18: ...3 8 RETAINING RING 65 12703 LC 1 SYNC CABLE ASSEMBLY CL12 LC Set of 2 12703 0 1 SYNC CABLE ASSEMBLY CL12 0 Set of 2 12703 1 1 SYNC CABLE ASSEMBLY CL12 1 Set of 2 12703 2 1 SYNC CABLE ASSEMBLY CL12 2...

Page 19: ...CREW 86 3W 04 18 8 STOP BLOCK 87 17350 16 M8x10 FLAT HEAD BOLT CL8 8 88 A1077TC 12 4 ARM RESTRAINT SHAFT ASSEMBLY includes items 89 thru 94 89 A1075 4 PULL RING 90 12583 4 ARM RESTRAINT SHAFT 91 31109...

Page 20: ...Model CL12 Installation Operation and Maintenance Page 20 Rev 10 23 19 CL12 IOM A doc REVISIONS 10 23 19 UPDATED SHEAVE PART NUMBER CL31019 TO CL12760...

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Challenger Lifts CL12 Series, Installation, Operation & Maintenance Manual

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