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Challenge PADDY WAGON, Instructions And Parts Manual

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Challenge PADDY WAGON Instructions And Parts Manual Download Page 9

5.0  Assembly Instructions 

 

 
8

 

Install the four casters into the bottom of the stand and tighten with the caster wrench supplied, 
Figure 4. 

 

 

Figure 4 

Set the stand assembly upright, position the table assembly on the stand and while one person holds 
the table assembly, Figure 5. 
 

 

Figure 5 

 
 
 
 
 
 
 
 
 

Summary of Contents for PADDY WAGON

Page 1: ...Instruction Manual Provided By http www MyBinding com http www MyBindingBlog com CHALLENGE PADDY WAGON PADDING PRESS ...

Page 2: ...722 B August 2000 PADDY WAGON PADDING PRESS Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 6081 USA ChallengeMachinery com INSTRUCTION AND PARTS MANUAL ...

Page 3: ...nsure the correct parts are sent as soon as possible Be sure to fill out the warranty card accompanying your machine and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the information and send it care of The Challenge Service Department 6125 Norton Center Drive Norton Shores MI 49441 6081 ...

Page 4: ...tion 2 2 0 Safety 4 2 1 Precautions 4 3 0 Packing List 5 4 0 Specifications 6 5 0 Assembly Instructions 7 6 0 Operating Instructions 13 7 0 Padding Tips 16 8 0 Drawings Schematics 17 8 1 Main Assembly A 7400 Rev P 17 8 2 Main Assembly A 7400 Rev P 18 ...

Page 5: ...er from which you purchased this machine Failure to understand the operating instructions may result in personal injury Only trained and authorized people should operate this machine Do not alter safety guards or devices They are for your protection Severe personal injury may result Observe all caution labels on this machine CRUSH HAZARD Keep hands from under paper clamp KEEP THE FLOOR around the ...

Page 6: ... Handle 2 A 7422 1 Stop Rod Assembly 1 7426 Plastic Handle Stop Rod 1 7427 Plated Spacer 1 S 1729 8 Plated Weldnut 1 S 1154 1 Stop Rod Pin 1 S 1193 37 E Ring 2 H 7322 6 3 8 Polished Washer 4 H 7321 8 Plated Washer 4 H 5424 812 x 1 1 2 Shoulder Bolt 2 H 6424 6 3 8 Plated Hex Jam Nut 5 H 6918 612 3 8 x 1 1 2 Soc Hd Stop Screw 2 H 6961 1006 10 x Flat Head Wood Screw 8 Figure 1 7 15 8 14 20 10 19 11 1...

Page 7: ... 79cm Pile Depth 3 to 17 8 to 43cm Fits easily through any standard 32 81cm door Dimensions Overall 30 x 30 76 x 76cm Height 66 168cm Net Weight 100lbs 45kg Shipping Weight 120lbs 55kg Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units ...

Page 8: ...ysical signs of damage incurred during shipment The machine is inspected before and after packaging at our plant The responsibility for filing a claim against the carrier for damages incurred during shipment rests with the receiver of the goods FOB our factory Figure 2 Figure 3 Two people should be used to take the base and top out of the box Figure 3 They re fairly heavy and awkward to handle for...

Page 9: ... four casters into the bottom of the stand and tighten with the caster wrench supplied Figure 4 Figure 4 Set the stand assembly upright position the table assembly on the stand and while one person holds the table assembly Figure 5 Figure 5 ...

Page 10: ...igure 6 Place a second large washer on the bolt then secure one of the smaller washers with one of the hex nuts Repeat on the opposite side Figure 7 Figure 7 PINCH POINT While assembling machine care should be taken when mounting the table assembly onto the stand Tilt the top section back and rest it on one of the filler boxes Figure 8 Figure 8 ...

Page 11: ...ads Figure 10 Figure 10 Guide the bottom of the Stop Rod through the hole in the cross brace as you tilt the top of the padder to the upright position Figure 11 Figure 11 Tilt the top back slightly and slide the spacer onto the Stop Rod Then thread the plated weldnut onto the Tilt Rod Adjust the hex nut above the spacer until it and the Tilt Rod will just slide freely into the hole in the cross br...

Page 12: ...nut in the vertical lock position Figure 12 shows the Stopper in the Tilt position Figure 12 To release the locking mechanism lift up on the handle and tilt the top of padder back Figure 13 Install a hex nut on each of the two leveling screws and insert through the frame under the table Figure 14 Figure 13 Figure 14 Always lower top section slowly Do not allow top section to free fall into positio...

Page 13: ...ten the screws until they make contact and adjust them so they have equal pressure on each side Then tighten the jam nuts Insert the plastic End Caps onto the ends of the stand tubes Note that two of the caps have a portion cut off These are to be installed on the top of stand tubes to clear the pivot bolts Figure 15 Figure 15 Attach the handles to both doors and the padder is ready for work Figur...

Page 14: ...t you must leave room at the top for the clamping bar and clamps Figure 17 Place the clamping bar on top of the stack against the doors If you re padding 2 stacks they should be of equal height so you get even clamping If you re just padding one side hold the clamping bar in place until you can bring the clamp down to hold it Tighten the stack side first and even it out with a turn on the other si...

Page 15: ...en push up on the lock It will release and slide up easily Tighten the wing screws of the clamps until they are snug Figure 20 Figure 20 Do not allow the Paddy Wagon to drop into position Hold as shown in Figure 21 and ease into the upright position Tilt the padder to the vertical position as shown Figure 21 Figure 21 ...

Page 16: ... swinging them out Figure 22 Figure 22 Paint the padding compound on the paper and spread it out thinly and evenly Let it dry about 10 minutes or until it s dry to the touch Figure 23 Figure 23 Paint on the second coat and wait about 10 or 15 minutes or until its dry to the touch Release the clamps the pads can be cut apart with an ink or table knife ...

Page 17: ...alf way through the bottle it s pretty thick To thin it out again just add a little water and stir it up Don t add too much or the compound will be too thin and curl the edge of the paper NCR When padding NCR or self bonding papers that must absorb the compound don t use too much pressure on the clamps The heavy pressure will squeeze the edge of the paper too tight and harden it so the compound ca...

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