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Commissioning

 

Initial switch-on / functional test with terminal control 

22 

 

 

 

Carrying out the functional test

 

1.

 

Start drive:

 

1.

 

Start inverter: X3/DI1 = HIGH. 

2.

 

Activate preset frequency setpoint 1 (20 Hz) as speed setpoint: X3/DI4 = HIGH. 

The drive rotates with 20 Hz.

 

3.

 

Optional: activate the function for the reversal of rotation direction. 

a)

 

X3/DI3 = HIGH. 

The drive rotates with 20 Hz in the opposite direction.

 

b)

 

Deactivate the function for the reversal of rotation direction again: X3/DI3 = LOW. 

Speed characteristic (example)

 

DI1 

Drive follows frequency setpoint

 

 

AI1 [V]

 

10

 

0

 

DI4

 

Speed setpoint selection via X3/AI1  active 

(In this example X3/AI1 is connected to  GND)

 

 

t

 

Preset frequency setpoint 1 active

 

DI3 

t

 

Invert rotation active

 

t

 

f

set  

[Hz]

 

60

 

50

 

 

20

 

0

 

-20

 

2.

 

Stop drive:

 

 

 

 

 

 

 

   5 s 

 

5 s  

 

 

 

 

Preset frequency 

setpoint 1 (20 Hz)

 

t

 

1.

 

Deactivate preset frequency setpoint 1 again: X3/DI4 = LOW. 

2.

 

Stop inverter again: X3/DI1 = LOW. 

The functional test is completed.

 

 

 

The commissioning process of the drive solution is described in a separate commissioning instruc- 

tion which can be found on the Internet in our download area: 

http://www.emotron.com

/

 

services-support/file-archive/

 

 

 

Summary of Contents for Emotron VS10 Series

Page 1: ...Emotron VS10 VS30 AC drive 0 25 2 2 kW Mounting and switch on instruction ...

Page 2: ...Diese Seite wurde absichtlich leer gelassen ...

Page 3: ...cable cross sections 13 4 3 1 3 Terminal data 14 4 3 2 Connection to the 400 V system 15 4 3 2 1 Connection plan 15 4 3 2 2 Fuses and cable cross sections 16 4 3 2 3 Terminal data 17 4 3 3 Connection to the IT system 18 4 3 4 CANopen Modbus connection 19 4 3 4 1 Connection plan 19 4 3 4 2 Terminal data 19 4 3 4 3 Basic network settings 19 5 Commissioning 20 5 1 Important notes 20 5 2 Before initia...

Page 4: ... instructions 1 2 Notations and conventions 1 2 1 Product code examples VS10 23 1P7 20 CM VS10 40 1P7 20 CM VS 10 23 1P7 20 CM Series 1 phase 230V Rated current 1 7A IP20 CANopen Modbus VS 30 40 1P7 20 CM Series 3 phase 400V Rated current 1 7A IP20 CANopen Modbus Information and tools with regard to the Emotron products can be found on the Internet http www emotron com services support file archiv...

Page 5: ...t not exceed 110 VDC Observe all specifications of the corresponding documentation supplied This is the precondition forsafe and trouble free operation and for obtaining the product features specified The procedural notes and circuit details described in this document are only proposals It is up to the user to check whether they can be adapted to the particular applications Emotron does not take a...

Page 6: ...ified on the inverter High leakage current Carry out fixed installation and PE connection in compliance with EN 61800 5 1 or EN 60204 1 Hot surface Use personal protective equipment or wait until devices have cooleddown Motor If there is a short circuit of two power transistors a residual movement of up to 180 number of pole pairs can occur at the motor For 4 pole motor residual movement max 180 2...

Page 7: ... switch CANopen Modbus Shield connection Control connection Motor connection X105 IT screw Interface X16 Diagnostic Module Inverter status LEDs Earth ground connection PE Shield connection CANopen Modbus Relay output X9 Mains voltage connection X100 Control terminals X3 Basic I O Memory module X20 ...

Page 8: ...t notes Dangerous electricalvoltage Possible consequence death or severeinjuries All works on the inverter must only be carried out in the deenergised state After switching off the mains voltage wait for at least 3 minutes before you start working DANGER ...

Page 9: ...9 Mounting Mechanical installation 4 4 2 Mechanical installation Dimensions VS10 VS30 0 25 kW 0 37 kW All dimensions in mm ...

Page 10: ...10 4 Mounting Mechanical installation Dimensions VS10 VS30 0 55 kW 0 75 kW All dimensions in mm ...

Page 11: ...11 Mounting Mechanical installation 4 Dimensions VS30 1 1 kW 2 2 kW All dimensions in mm ...

Page 12: ...trical installation Connection to the 230 V system 4 3 Electrical installation 4 3 1 Connection to the 230 V system 4 3 1 1 Connection plan Fig 1 Wiring example S1 Run Stop F1 Fuse Q1 Mains contactor Dashed line options ...

Page 13: ...S10236P0 VS10237P0 VS10239P6 Rated power kW 0 25 0 37 0 55 0 75 1 1 1 5 2 2 Rated mains current without mains choke A 4 5 7 7 6 10 14 3 16 7 22 5 Fuse Fusing characteristics gG gL or gRL Max rated fusecurrent A 10 10 16 16 25 25 25 Cable cross section mm 1 5 1 5 2 5 2 5 6 6 6 Circuit breaker Fusing characteristics B Max rated fusecurrent A 10 10 16 16 25 25 25 Cable cross section mm 1 5 1 5 2 5 2 ...

Page 14: ...2 Connection PE Connection type PE screw Min cable cross section mm 1 Max cable cross section mm 6 Stripping length mm 10 Tightening torque Nm 1 2 Required tool 0 8 x 5 5 Control connections Terminaldescription Relay output Control terminals Connection X9 X3 Connection type Screw terminal Spring terminal Min cable cross section mm 0 5 0 5 Max cable cross section mm 1 5 1 5 Stripping length mm 6 9 ...

Page 15: ...nting Electrical installation Connection to the 400 V system 4 4 3 2 Connection to the 400 V system 4 3 2 1 Connection plan Fig 2 Wiring example S1 Run Stop F1 Fuses F3 Q1 Mains contactor Dashed line options ...

Page 16: ...4 VS30403P2 VS30403P9 VS30405P6 Rated power kW 0 37 0 55 0 75 1 1 1 5 2 2 Rated mains current without mains choke A 1 8 2 5 3 3 4 4 5 4 7 8 Fuse Fusing characteristics gG gL or gRL Max rated fusecurrent A 10 10 10 16 16 16 Cable cross section mm 1 5 1 5 1 5 2 5 2 5 2 5 Circuit breaker Fusing characteristics B Max rated fusecurrent A 10 10 10 16 16 16 Cable cross section mm 1 5 1 5 1 5 2 5 2 5 2 5 ...

Page 17: ...2 Connection PE Connection type PE screw Min cable cross section mm 1 Max cable cross section mm 6 Stripping length mm 10 Tightening torque Nm 1 2 Required tool 0 8 x 5 5 Control connections Terminaldescription Relay output Control terminals Connection X9 X3 Connection type Screw terminal Spring terminal Min cable cross section mm 0 5 0 5 Max cable cross section mm 1 5 1 5 Stripping length mm 6 9 ...

Page 18: ...und potential if the IT screws are not removed Consequence the monitoring functions of the IT systemrespond Before connection to an IT system be absolutely sure to remove the IT screws VS10231P7 VS10232P4 VS30401P3 VS10233P2 VS10234P2 VS10236P0 VS10237P0 VS10239P6 VS30401P8 VS30402P4 VS30403P2 VS30403P9 VS30405P6 TX10 NOTICE TX10 TX10 ...

Page 19: ...1 5 Stripping length mm 10 Tightening torque Nm Required tool 0 4 x 2 5 4 3 4 3 Basic network settings Configuring network basicsettings 1 Use toggle switch on front of the inverter to select CANopen or Modbus network 2 Set node address and baud rate via corresponding parameters The network must be terminated with a 120 Ω resistor at the physically first and last node Connect resistor to terminals...

Page 20: ...instructions and safetyclearances 5 2 Before initial switch on Prevent injury to persons and damage to property Check the following before switching on the mains voltage Is the wiring complete and correct Are there no short circuits and earth faults Is the motor circuit configuration star delta adapted to the output voltage of the inverter Is the motor connected in phase direction of rotation Does...

Page 21: ...tion 1 Switch on mains voltage 2 Observe LED status displays RDY and ERR on the front of the inverter a If the blue RDY LED is blinking and the red ERR LED is off the inverter is ready for operation The controller is inhibited You can now start the drive b If the red ERR LED is lit permanently a fault is pending Eliminate the fault before you carry on with the functionaltest LED status displays RD...

Page 22: ...again X3 DI3 LOW Speed characteristic example DI1 Drive follows frequencysetpoint AI1 V 10 0 DI4 Speed setpoint selection via X3 AI1 active t In this example X3 AI1 is connected to GND t Preset frequency setpoint 1 active DI3 t Invert rotation active t fset Hz 60 50 20 0 20 2 Stop drive 5 s 5 s Preset frequency setpoint 1 20 Hz t 1 Deactivate preset frequency setpoint 1 again X3 DI4 LOW 2 Stop inv...

Page 23: ...by double reinforcedinsulation EN 61800 5 1 Protective measures against Short circuit Earth fault Earth fault strength depends on the operatingstatus Overvoltage Motor stalling Motorovertemperature I xt monitoring Leakage current 3 5 mA AC 10 mA DC EN 61800 5 1 Observe regulations and safety instructions Mains switching 3 time mains switching in 1 min cyclic without restrictions Starting current 3...

Page 24: ...age 2K3 25 70 C EN 60721 3 2 Transport 3K3 10 55 C EN 60721 3 3 Operation Operation at a switching frequency of 8 or 16 kHz above 40 C reduce rated output current by 2 5 C Site altitude 0 1000 m a m s l 1000 4000 m a m s l Reduce rated output current by 5 1000m Pollution Degree of pollution 2 EN 61800 5 1 Vibration resistance Transport 2M2 sine shock EN 60721 3 2 Operation Amplitude 1 mm Germanisc...

Page 25: ... 7 1 8 8 11 9 13 9 16 9 Rated output current A 1 7 2 4 3 2 4 2 6 7 9 6 Motor cable length C2 residential area industrial m 15 20 Weight kg 0 75 0 95 1 35 6 2 2 Connection to the 400 V system Inverter VS30401P3 VS30401P8 VS30402P4 VS30403P2 VS30403P9 VS30405P6 Rated power kW 0 37 0 55 0 75 1 1 1 5 2 2 Mains voltage range 3 N PE AC 340 V 528 V 45 Hz 55 Hz Operating mode S1 Max surrounding air C 40 S...

Page 26: ... 12 2015 13504491 2 0 01 6210 01R2 CG DRIVES AUTOMATION Mörsaregatan 12 Box 222 25 SE 250 24 Helsingborg Sweden 46 42 16 99 00 Info info se cgglobal com Order order se cgglobal com ...

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