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Filling a Type 1 Cylinder Valve

Example A: shows a CGA-510 POL fitting. 

Example B: shows using a Type 1 POL fitting.

When using a cylinder exchange, be sure the

exchanged cylinder is a Type 1 cylinder; a 510
POL cylinder will not fit a Type 1 regulator.

F

ILLING AND

P

URGING

T

YPE

1 L.P. G

AS

C

YLINDERS

DANGER!  Purging and filling of L.P. Gas

cylinders must be performed by personnel
who have been thoroughly trained in accept-
ed L.P. gas industry procedures.  Failure to
follow this instruction may result in explo-
sion, fire, severe personal injury, or death. 

IMPORTANT: Purge new cylinders before fill-

ing.  This tank is easily filled with a standard
CGA 510 POL filling connection.

The L.P. gas cylinder has a Type 1 cylinder

valve with a back-check module in its outlet that
will not permit gas to flow until an evacuation
device is installed.  To purge the L.P. gas cylin-
der, the back-check module must be opened
with an evacuation device.

P

URGING AND

E

VACUATION

D

EVICES FOR

L.P. G

AS

C

YLINDER WITH

T

YPE

1 C

YLINDER

V

ALVES

A. Hose-end valve with a bleed port: Purging

can be accomplished using a hose-end valve
containing a bleed port, which also allows for
evacuation without the use of an adapter.

B. Hose-end valve without a bleed port: When

a hose end valve does not have a bleed port, a
separate device must be used for evacuation.

C. Purging using a Type 1 connection: L.P. gas

cylinder evacuation can be accomplished during
each purging by using a Type 1 connection.  The
Type 1 valve outlet has 1 5/16" external ACME
right-hand thread that will accept this connection.

CAUTION: After purging or filling an L.P. gas

cylinder, do not insert a POL plug into the valve
outlet.  Insertion of this plug will prevent the
back-check from closing.  Use ONLY the provid-
ed cap and strap attached to the outlet.  Close
the cylinder valve knob before returning the
cylinder to the customer.

For proper purging procedures in the U.S.A.

refer to: Safety Bulletin NPGA #133, “Purging
L.P. Gas Cylinders,” and Safety Bulletin NPGA
#130, “Recommended Procedures for Filling
Cylinders.”

DANGER: Do not fill an L.P. gas cylinder

beyond 80% full.  If this information is not
followed exactly, a fire causing serious injury
or death may occur.

9

Example A

Example B

Take These Instructions to the L.P. Gas Dealer.

Summary of Contents for 2004 Series

Page 1: ...ammable vapors and liquids inthe vicinityof this or anyother appliance 2 Anunconnectedliquidpropane cylindershould not be stored inthe vicinityof this or anyother appliance Model A052041 2004 Series Portable Gas Grill ASSEMBLER INSTALLER Leave these instructions withthe consumer CONSUMER USER Read all of these instructions and keep theminasafe place forfuture reference CFM Corporation Assembly and...

Page 2: ...emble Base to Pillar 14 15 Install X Brace 16 17 Install the Side Tables 18 19 Assemble Grill Lid 20 21 Installing the Internal Parts 22 23 Installing an L P Gas Cylinder 24 Connecting an L P Gas Cylinder 24 25 CFM Corporation 2695 Meadowvale Boulevard Mississauga Ontario L5N 8A3 Canada 800 668 5323 www cfmcorp com Service Note If you are experiencing difficulties or are dissatisfied with your pur...

Page 3: ...st conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 USA or CAN CGA B 149 2 Propane Installation Code Canada and CAN CGA B 149 1 Natural Gas Installation Code To check local codes contact your local gas dealer or gas company listed in the Yellow Pages for recommended installation procedures and regulations 3 This appliance is not i...

Page 4: ...valve or lid handle 5 Do not store spare cylinders near grill Do not place combustible material such as cloth or plastic on grill surface during use Do not lean on side tables or place more than 15 pounds of weight on a side table 9 Make sure that the heat shield and drip pan are in place under the grill bot tom Heat and hot drippings from cooking food could damage the fuel supply sys tem WARNING ...

Page 5: ...uires a fuel delivery sys tem made up of an L P gas supply cylinder a fuel regulator with hose and a gas control valve FUEL REGULATOR AND HOSE The fuel regulator supplied is equipped with a Type 1 coupling nut Do not attempt to con nect to any other L P cylinder not equipped with a mating Type 1 cylinder valve This grill is not to be used with any other cylin der connection device The fuel regulat...

Page 6: ...inder DANGER Do not insert any foreign ob jects into the valve outlet You may damage the back check A damaged back check can cause a leak which could result in explosion fire severe personal injury or death Allow only a qualified L P gas dealer to fill or repair an L P gas supply cylinder Inform the gas dealer if it is a new or used cylinder to be filled Caution the gas dealer not to overfill the ...

Page 7: ...attached to the grill bottom would result in a hazardous situation which could cause serious damage to prop erty and possible physical injury X BRACE RETAINER WIRE It is important to properly fit the X Brace retainer wire inside the pillar to provide addi tional stability Remove the X Brace only when installing an L P gas supply cylinder Rear view of Series A052041 grill with the X Brace retainer ...

Page 8: ... with a bleed port Purging can be accomplished using a hose end valve containing a bleed port which also allows for evacuation without the use of an adapter B Hose end valve without a bleed port When a hose end valve does not have a bleed port a separate device must be used for evacuation C Purging using a Type 1 connection L P gas cylinder evacuation can be accomplished during each purging by usi...

Page 9: ... To be ready to barbecue immediately obtain a filled L P gas cylinder from an authorized L P dealer or cylinder exchange center Unpacking the Grill Parts 1 Remove and set aside all inner boxes and parts from the master carton 2 Remove and set aside all wrapping paper and additional packaging from the parts 3 Do not destroy carton or packing until your grill is completely assembled and oper ating t...

Page 10: ...able 1 right side table 1 base 1 master hardware bag 1 consisting of 1 A bag 1 B bag 1 C bag 1 D bag 11 handle 1 handle standoff 2 grill lid 1 grill bottom assembly 1 burner assembly heat shield collar gasket and collar installed grease pan 1 pillar 1 knobs ignitor valve hose w regulator installed X brace wire 1 Locate these parts ...

Page 11: ...tom and align with holes in collar 4 IMPORTANT Make sure the gas control valve ends are inside the burner ven turi tubes extending through the grill bottom as shown See Adjacent Page 5 Thread screws into holes and tight en with a wrench screwdriver 12 Assembly Instructions Attach the Pillar to Grill Bottom pillar 1 shown right side up front control knobs 1 4 20 x 3 4 4 Use hardware bag B Locate th...

Page 12: ...back hinge strut pillar bottom grill bottom back gas control valve ends fuel supply hose w regulator burner venturi tubes collar 13 ...

Page 13: ...ighten with a wrench and a flat head screwdriver 4 Locate the two black lead wires inside the grill bottom Press the metal contacts of the loose ends of the lead wires onto the metal pins located on the base and side of the ignitor unit 14 base 1 shown right side up Assembly Instructions Assemble Base to Pillar 1 4 20 x 3 4 6 Use hardware bag A Locate this part 1 4 20 6 front locking casters tools...

Page 14: ...15 ignitor unit base back top pillar black lead wires heat shield bottom casting back ...

Page 15: ...e grill bottom to check that the control valve ends are still inside the burner venturi tubes The valve ends must always be inside the burner tubes for the grill to safely operate grill bottom as shown from below back No tools needed 16 Locate this part X brace 1 Assembly Instructions Install X Brace top bent ends ...

Page 16: ...e wire ends A and B firmly into the pillar corners behind the bolt heads and against the base See Lower Detail 4 Complete the installation by snapping bent ends C and D into the two holes in the pillar See Upper Detail 5 When complete the X brace should be positioned as shown in the lower right picture back UPPER DETAIL LOWER DETAIL ...

Page 17: ... x 3 4 bolt 8 Use hardware bag C 1 4 20 hex nut 8 right side table assembly 1 1 Insert four 3 4 bolts through holes in the support brackets of the right side table assembly 2 Attach the right side table to the four holes located in the right side of the grill bottom using the locking hex nuts provided left side table assembly 1 ...

Page 18: ...ble to the four holes located in the left side of the grill bottom using the locking hex nuts provided HINT Preformed hooks included on the right side table assembly may be used to keep cooking utensils not included at hand CAUTION Do not apply more than 15 pounds to either side table that could unbalance and tip the grill ...

Page 19: ...f 2 handle 1 1 Position the back of the lid so that the rear holes are in line with the hinge struts on the back of the grill bottom 2 Gently set the grill lid onto the grill bottom hairpin 2 use hardware bag D 1 4 20 x 3 4 bolt 4 standoff gasket 2 1 4 20 hex nut 2 hinge pin 1 4 x 1 1 8 2 grill lid 1 Locate these parts ...

Page 20: ...assem ble the opposite standoff to the lid in the same manner 3 Hold the lid to align the hinge holes 4 Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut 5 After the hinge pin is in place insert a hair pin through the hole of the hinge pin to secure it HINT There is an air space between the back of the lid and the grill bottom where you can install th...

Page 21: ...ons Installing the Internal Grill Parts 22 ceramic briquettes 1 box warming rack 1 1 Place the single rock grate into the grill bottom cooking grid 1 2 Open the package containing the ceramic briquettes and place them on the rockgrate Locate these parts ...

Page 22: ...e proper amount of briquettes are supplied and there is no need to add more Some space between the briquettes is necessary 4 Set the porcelain coated cooking grid on the front and back ledges formed inside the grill bottom for a level cooking surface 5 Set the warming rack onto the back of the cooking grid The grill assembly is now complete 23 ...

Page 23: ...105 8 1 4 x 20 Hex Keps Nut AM000904 1 Hardware Bag D 2 1 4 x 1 1 8 Hinge Pin AM000908 2 Hairpin AM000909 4 1 4 x 20 x 3 4 Bolt AM000105 4 1 4 x 20 Hex Keps Nut AM000904 2 Handle Gasket AM000704 Parts Enclosed quantity description part number 1 Grate AF000203 1 package Ceramic Briquettes AQ000103 1 Cooking Grid AF000104 1 Warming Rack AF000304 1 Grill Lid TOP350 BLK 1 Lid Handle AP000102 2 Handle ...

Page 24: ...C P BLK 1 Heat Shield AI000204 1 Forward Gasket AM000911 2 Side Gasket AM000910 4 1 4 x 20 x 1 1 4 bolt AM000107 8 Speed Nuts AM000906 1 Pillar Assembly consisting of 1 Pillar SF AH000401 2 10 x 24 x 1 2 Bolt AM000103 1 Valve Regulator Hose AL000104 1 Push Button Igniter AN000304 2 Control Knobs AZ000704 1 Right Side Table Assembly consisting of 1 R H Bracket SDTBL BRKT R BLK 1 L H Bracket SDTBL B...

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