CF MOTO CF400ATR-2L Page 115 Manual Download

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MAINTENANCE & LUBRICATION

111

Item

Periodic Maintenance Intervals

(Perform at the interval that arrives first)

Hour

Calendar

Miles (km)

Remarks

►

Radiator

50h

500 (800)

Inspect; clean external surfaces.

Clean more frequently if

subjected to severe use.

■

Steering system

50h

500 (800)

Inspect. Lubricate.

►

Front suspension

50h

500 (800)

Lubricate. Check fasteners.

►

Rear suspension

50h

500 (800)

Lubricate. Check

fasteners.

►

Gear shift

50h

500 (800)

Inspect, lubricate, adjust

as necessary.

► ■

Throttle body / throttle cable

50h

500 (800)

Inspect. Clean carbon

deposits. Inspect cable

and lubricate frequently if

subjected to severe use.

► = Severe Use Item. Reduce interval by 50% on vehicles subjected to severe use.

■ = Have an authorized dealer perform repairs that involve this component or system.

● = Emissions related components. Have an authorized dealer perform repairs that involve this component

or system.

Summary of Contents for CF400ATR-2L

Page 1: ...ridden by anyone under 16 years of age Passenger under 12 are prohibited CF400ATR 2S CF400ATR 2L CF500ATR 2S CF500ATR 2L OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety informat...

Page 2: ...our Vehicle 11 11 Equipment Modifications Equipment Modifications 12 12 Avoid Burns from Hot Parts Avoid Burns from Hot Parts 13 13 Pulling a Trailer Pulling a Trailer 13 13 Safety Training Safety Tra...

Page 3: ...ting the Engine 71 71 Gear Selector Operation Gear Selector Operation 73 73 Hauling and Towing Cargo Hauling and Towing Cargo 76 76 Load Distribution Load Distribution 78 78 Driving Safely Driving Saf...

Page 4: ...ns over Fails to start 159 159 Engine backfires Engine backfires 160 160 Engine runs irregularly stalls or misfires Engine runs irregularly stalls or misfires 160 160 EFI Malfunction Indicator Light E...

Page 5: ...00 countries and areas CFMOTO is edging into the advanced ranks in the world in the power sports industry and aims to supply superior products to dealers and fans globally For safe and enjoyable opera...

Page 6: ...critical components on your vehicle are thoroughly inspected at specific intervals The following signal words and symbols appear throughout this manual and on your vehicle Your safety is involved when...

Page 7: ...TO approved accessories ALWAYS Keep hands and feet inside vehicle Reduce speed and use extra caution when carrying a passenger Operate slowly in reverse avoid sharp turns or sudden braking Make sure p...

Page 8: ...4 ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL WARNING FOR TYPE I VEHICLES 1 person vehicle Improper vehicle use can result in SEVERE INJURY...

Page 9: ...S USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER CARRY MORE THAN ONE PASSENGER NEVER USE WITH DRUGS OR ALCOHOL WARNING FOR TYPE II VEHICLES 2 person vehicle Improper vehicle use can result in SEVERE...

Page 10: ...ct labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust gas from this product contains CO which is deadly gas and could cause headache gid...

Page 11: ...y and store in a safe place Your key can be duplicated only by mating key blank with one of your existing keys So if both keys are lost the complete lock kits have to be replaced 1 3 4 2 1 CF400ATR 2S...

Page 12: ...260 mm 1260 mm 1480 mm 1480 mm Minimum Ground Clearance 250 mm 250 mm 250 mm 250 mm Min Turning Radius 3500 mm 3500 mm 4000 mm 4000 mm Basic Weight 358 kg 358 kg 382 kg 382 kg Engine Model and Type 19...

Page 13: ...volume Capacity Change Oil Filter SAE 5W 40 SAE 10W 40 SAE 15W 40 2 96 qt 2 8 L Rear gear case oil Type Volume SAE80W 90 GL 5 0 25 L Front gear case oil Type Volume SAE80W 90 GL 5 0 23 L Air filter D...

Page 14: ...DCPR8E NGK 0 8 mm 9 mm Clutch type Wet and centrifugal automatic Transmission Type C continuous variable transmission CVT Gear shift order Manually L H N R P Final drive ratio 3 667 Gear ratio 8 698 3...

Page 15: ...Wheel travel Front wheel travel Rear wheel travel 180mm 180mm Electric system Ignition Flywheel storage battery ECU A C magneto 12V 30A Light system Headlight type LED Front Turn light LED Front posit...

Page 16: ...les if you fail to take proper precautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating an Vehicle Age Restrictions This vehicle is an...

Page 17: ...original equipment of the vehicle create a substantial safety hazard and increase the risk of body injury The warranty on your Vehicle is terminated if any equipment has been added to the vehicle or i...

Page 18: ...OTO approved rear hitch must be properly installed on the vehicle for hauling trailers Riding this vehicle with a trailer substantially increases the risk of toppling especially on inclined slopes If...

Page 19: ...ce program is designed to ensure that all critical components on your vehicle are thoroughly inspected and serviced at specific intervals for safety Hazardous Operation Warnings Serious injury or deat...

Page 20: ...ing terrain conditions Never operate on excessively rough slippery or loose terrain Always follow proper turning procedures as described in this manual Practice turning at low speeds before attempting...

Page 21: ...il you ve mastered on level ground the turning technique outlined in this manual Avoid crossing the side of a steep hill when possible Always use proper procedures if you stall or roll backwards while...

Page 22: ...reverse When it s safe to proceed in reverse move slowly and avoid turning at sharp angles Brake discs can be overheated after continuous braking Allow brake disc to cool down before servicing Always...

Page 23: ...egularly practice the skills learned in the course and the operating techniques described in the owner s manual WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle WHAT...

Page 24: ...in severe injury or death HOW TO AVOID THE HAZARD Never allow a passenger on an Vehicle that is not designed for carrying a passenger WARNING POTENTIAL HAZARD Carrying more passengers than the rated p...

Page 25: ...met increases the risk of a severe head injury or death in the event of an accident Operating without eye protection could result in an accident and could increase the chance of a severe eye injury in...

Page 26: ...s could seriously affect operator judgment Reaction time may be slower and operator balance and perception could be affected Consumption of alcohol and or drugs before or while operating an Vehicle co...

Page 27: ...ident HOW TO AVOID THE HAZARD Always operate the Vehicle at a speed that is proper for the terrain visibility and operating conditions and your experience WARNING POTENTIAL HAZARD Attempting wheelies...

Page 28: ...nce procedures and schedules described in the owner s manual WARNING POTENTIAL HAZARD Removing hands from the handlebars or feet from the footrests during operation WHAT CAN HAPPEN Removing even one h...

Page 29: ...ehicle on unfamiliar terrain WHAT CAN HAPPEN Unfamiliar terrain may contain hidden rocks bumps or holes that could cause loss of control or overturn HOW TO AVOID THE HAZARD Travel slowly and use extra...

Page 30: ...vely rough slippery or loose terrain could cause loss of traction or loss of control which could result in an accident or overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery...

Page 31: ...roper turns could cause loss of control and lead to a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures or turning as described in the owner s manual Practice turning at sl...

Page 32: ...or the Vehicle or for your abilities Practice on smaller hills before attempting large hills Always check the terrain carefully before ascending any hill Never operate the Vehicle on hills steeper tha...

Page 33: ...empting large hills Always check the terrain carefully before attempting any hill Never descend hills with excessively slippery or loose surfaces NOTE A special driving and braking technique is requir...

Page 34: ...to turn the Vehicle around on any hill until you ve mastered the turning technique on level ground as described in the owner s manual Use extra caution when turning on any hill Avoid crossing the side...

Page 35: ...brake When fully stopped apply the foot brake as well then shift the gear selector to the park position IF THE Vehicle BEGINS ROLLING Keep weight uphill Never apply engine power Never apply the foot...

Page 36: ...obstacles could cause loss of control or overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Avoid operating over large obstacles such as rocks and fallen trees when po...

Page 37: ...ntrol WARNING POTENTIAL HAZARD Overloading the Vehicle or carrying towing cargo improperly WHAT CAN HAPPEN Overloading and towing can cause changes in vehicle handling which could lead to loss of cont...

Page 38: ...the Vehicle through deep or fast flowing water If it is unavoidable to enter water that exceeds the recommended maximum depth travel slowly balance your weight carefully avoid sudden movements and mai...

Page 39: ...ple behind the Vehicle When it s safety to proceed back slowly WARNING POTENTIAL HAZARD Operating this Vehicle with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of impro...

Page 40: ...allation or use of accessories All parts and accessories added to the vehicle must be genuine parts or equivalent components designed for use on this Vehicle and should be installed and used according...

Page 41: ...hazardous materials such as engine oil fuel engine coolant and machine fluid grease Never disposal of hazardous materials irresponsibly by dumping them into a sewer on the ground or into groundwater...

Page 42: ...systems WARNING Safe operation of this rider active vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk o...

Page 43: ...depend on sunglasses for proper eye protection A pair of goggles or a helmet face shield offers the best protection for your eyes They should be kept clean and be shatterproof design 3 Gloves Off roa...

Page 44: ...als and Locations Warning decals have been placed on the Vehicle for your protection Read and follow the instruction on each decal carefully If a decal becomes illegible or comes off contact your deal...

Page 45: ...0kg 573lbs 9GQ0 190103 EU151 1 2 3 4 CF400ATR 2S CF500ATR 2S CF400ATR 2L CF500ATR 2L CF400ATR 2S CF500ATR 2S CF400ATR 2L CF500ATR 2L CF400ATR 2S CF500ATR 2S CF400ATR 2L CF500ATR 2L CF400ATR 2L CF500AT...

Page 46: ...SAFETY DECALS LOCATIONS 42 5 6 7 8 CF400ATR 2S CF500ATR 2S...

Page 47: ...FEATURES CONTROLS 43 8 9 11 13 12 CF400ATR 2L CF500ATR 2L CF400ATR 2L CF500ATR 2L...

Page 48: ...on to override the speed limiting function Releasing the button restores the speed limiting function While this button is depressed the override indicator light will be on WARNING Pressing the overrid...

Page 49: ...il light position light license plate light and instrument light are on Headlights are off 6 Turn Switch Move the switch to this position left turn signal indicator will be on Move the switch to this...

Page 50: ...the engine stop switch is at this position push button to start the engine 8 Left parking brake lever If equipped The left parking brake lever A is located on the left handlebar Pull the lever toward...

Page 51: ...per diagnosis and repairs 2 Front Brake Fluid Reservoir and Level Indicator Check the fluid level in the front brake fluid reservoir before each use of the Vehicle The front brake fluid reservoir is l...

Page 52: ...ont diff locked 4WD LOCK Power is supplied to the rear and front wheels when the front diff is locked Unlike the 4WD mode all wheels turn at the same speed Speed is limited to 22 mph 35 km h On comman...

Page 53: ...cator light will flash until the front diff is locked When the indicator light is flashing turning the handlebar left and right will help the front gear lock to engage Riding before the front diff loc...

Page 54: ...engine speed Regulate the speed of the vehicle by varying the throttle position Because the throttle is spring loaded the vehicle will decelerate and the engine will return to idle speed any time your...

Page 55: ...throttle lever travel which reduces the maximum engine power available and decreases the maximum speed of the vehicle NOTE Your Vehicle is set for maximum throttle opening from the factory CAUTION Do...

Page 56: ...reservoir is near the right foot rest under the front access panel The fluid level can be viewed on the side of the fluid reservoir If the fluid level is lower than the lower mark refill with brake fl...

Page 57: ...nd taillight come on when the light switch is on The key can not be removed in this position All electrical circuits are switched off The key can be removed in this position NOTE Remove and store the...

Page 58: ...icle behind the handlebars Cap removal is left handed rotation Cap installation is right handed rotation Fuel Minimum Octane Rating The recommended fuel for your Vehicle is minimum 95 Octane unleaded...

Page 59: ...allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored Do not overfill the tank Do not fill the tank neck If gasoline spills on your skin or clothing...

Page 60: ...located on the left side of the vehicle Gear Pattern L Low Gear H High Gear Selector Direction R Reverse Gear P Park CAUTION Always stop the Vehicle and press the foot brake pedal before shifting the...

Page 61: ...ansmission in PARK always push the brake pedal Shake the vehicle forward and backward to check if the parking brake is engaged WARNING Never depend on the parking brake alone if the vehicle is parked...

Page 62: ...anel under the front rack To remove the panel 1 Lift the nose of the panel until you release the pin from the grommet 2 Lift up lightly on the nose of the panel and press down in the center then apply...

Page 63: ...in trailer power socket located under the rear cargo rack The socket wires are configured to this standard as shown in the image provided An accessory trailer power converter is required for trailers...

Page 64: ...rope back onto itself Use a choker chain or tree trunk protector on the anchor Prior to initiating winching operation be sure any element which can interfere with safe winching is removed Do not dise...

Page 65: ...way bearing that creates an engine braking feature to slow the vehicle without having to use the hand or foot brake The secondary clutch 2 is mounted to the input shaft of the transmission B and serve...

Page 66: ...at just above clutch engagement RPM or at low speed approximately 3mph 6mph 5km h 10 km h Low gear is highly recommended for cooler CVT operating temperatures and longer component life Drive at a hig...

Page 67: ...r large objects from a stopped position Shift the transmission to low gear and carefully use fast brief aggressive throttle application to engage the CVT WARNING Excessive throttle may cause loss of c...

Page 68: ...hboard Indicators and Operation Indicators and Warnings 1 Tuning Indicators 4 Brake failure indicator 7 EFI indicator 2 Operator presence control 5 Gear indicators 8 Override indicator 3 High Beam Ind...

Page 69: ...and alarm sounds 3 High Beam Indicator This indicator will be on when the headlight switch is in this position 4 Brake Failure Indicator Brake failure indicator will display when the brake fluid leaks...

Page 70: ...TROLS 66 Dashboard 1 Oil pressure warning light 4 Speedometer 7 Coolant temperature gauge 2 Drive method indicator 5 Rider information center 8 Clock indicator 3 Fuel gauge 6 EPS indicator Indicators...

Page 71: ...and by fuel When the indicator enters the red area the fuel must be added as soon as possible 4 Speedometer It can be toggled to display the vehicle speed in Kilometers per hour km h or Miles Per Hour...

Page 72: ...ure Both over low and over high are abnormal Idle the vehicle to warm the engine when it s too cold and park the vehicle when it s too hot to prevent the coolant from boiling Keep the coolant temperat...

Page 73: ...Distance Engine RPM Engine Hour Battery Voltage Brightness Setting Short Press SEL ODO TRIP RPM H V L I g H 5 ODO Trip Distance Reset Trip Distance Long Press ADJ in Odometer mode Distance reset to z...

Page 74: ...aintain the oil level between the minimum and maximum indicators on the dipstick 5 Position yourself in the operating position on the vehicle and start the engine Allow the engine to idle for a short...

Page 75: ...during the first 10 hours or 100 miles 160km of use Do not run engine with throttle over 3 4 open during the first 10 to 20 hours or the second 100 miles 160km of use Use of any oil other than those...

Page 76: ...t allows room to familiarize yourself with vehicle operation and handling 4 Vary throttle positions Do not idle the vehicle for long time 5 Perform regular checks on fluid levels controls and items ou...

Page 77: ...ould cause engine damage Allow the engine to warm up for several minutes before operating the vehicle Starting a Cold Engine 1 Verify the gear selector is shifted to the Parking or Neutral position 2...

Page 78: ...the throttle and start the engine by pushing the start switch Do not activate the starting system more than 10 seconds on each attempt If the engine fails to start release the start switch pause a fe...

Page 79: ...ut of Park 1 Verify the throttle is closed 2 Apply the foot brake 3 Shift to the desired gear by moving the gear selector along the shift guide Shifting Neutral to High Gear 1 Verify the throttle is c...

Page 80: ...moving the gear selector along the shift guide 4 Check behind you for people or obstacles then release the rear brake pedal 5 Apply the throttle lever gradually and continue to watch behind you while...

Page 81: ...position if the indicator does not display ask your dealer to inspect the vehicle electrical circuit or adjust the gear shifting system Due to the synchronizing mechanism in the engine an indicator ma...

Page 82: ...e speed when hauling or towing loads When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions Weight distribution on the front and rear racks should be a...

Page 83: ...errain or situations that may require backing downhill Always attach to the towable using the hitch point Never exceed the recommended tongue weight While towing the vehicle should never exceed 10 mph...

Page 84: ...with the vehicle This vehicle may require additional stopping distance if hauling heavy loads especially on inclined surfaces and when a passenger is on board Improperly loading a trailer may cause l...

Page 85: ...tch ball CF400ATR 2L CF500ATR 2L 300 kg NOTE Includes trailer and trailer load Ensure to properly load the trailer so that tongue is always pushing on hitch support and not pulling on hitch ball WARNI...

Page 86: ...n place WARNING DO NOT OVERLOAD your jack beyond its rated capacity Use jack which is designed for use on hard level surfaces only Use lifting device only DO not move or dolly the vehicle while on the...

Page 87: ...rticular characteristics and who are acquainted with the relevant safety procedures Accident prevention regulations all other generally recognized regulations on safety and occupational medicine and a...

Page 88: ...WARNING Slack can cause the chain or cable to break and snap back When pulling another vehicle be sure that someone is controlling the pulled vehicle They must brake and steer to prevent the vehicle f...

Page 89: ...r Or a Pass the cable through the attachment point and clip it back on itself FIG 1 b Attach the clip directly to the designated point FIG 2 This alternative must be specifically permitted by the trai...

Page 90: ...urself to others around you and or damage to the vehicle or environment Recreational group and distance riding Always keep a safe distance from other riders ahead of you and behind you when riding in...

Page 91: ...roper driving procedures such as abrupt throttle changes excessive braking incorrect body movements or too much speed for the sharpness of the turn may cause the Vehicle to tip If the Vehicle begins t...

Page 92: ...m up apply the brakes then shift the transmission into gear 3 Check your surroundings and determine your path of travel 4 Release the brakes 5 Slowly depress the throttle with your right thumb and beg...

Page 93: ...n between the wheels allowing turn to be made smoothly The same leaning technique should be used for turning in reverse NOTE Practice making turns at slow speeds before attempting to turn at faster sp...

Page 94: ...t for your skills or the conditions Operate at a slow speed and allow extra time and distance for maneuvers when in 4WD LOCK DIFF LOCK As you approach a curve slow down and begin to turn the handlebar...

Page 95: ...speed is controlled by the amount of throttle opening NOTE Your Vehicle is equipped with a reverse speed limiter The override button cannot be used Do not operate at wide open throttle Open the throt...

Page 96: ...s in the direction of the skid and shifting your body weight forward Driving with 4WD engaged can assist in controlling the vehicle in slippery areas CAUTION Severe damage to drive train may occur if...

Page 97: ...hift your body weight to counteract the weight of the vehicle if it tips to one side Driving with 4WD or 4WD LOCK engaged can assist in controlling the vehicle Driving over obstacles Be alert Learn to...

Page 98: ...e gradual inclines Proceed slowly avoiding rocks and obstacles if possible After crossing dry the brakes by applying light pressure to the lever until braking action is normal WARNING Avoid operating...

Page 99: ...erviced as outlined in the maintenance schedule The following areas need special attention engine oil front and rear gear cases and all grease locations If your vehicle becomes immersed and it s impos...

Page 100: ...rests Shift your weight forward Maintain a steady rate of speed and throttle opening Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle If all forw...

Page 101: ...uphill side or to either side if Vehicle is pointed straight uphill Turn the Vehicle around and remount following the procedure described in the manual WARNING Braking and handling are greatly affect...

Page 102: ...dehilling can be a dangerous type of driving and should be avoided if at all possible If you do enter into a situation where sidehilling is necessary follow these precautions Slow down Lean into the h...

Page 103: ...ways travel directly downhill Utilize the engine braking function and apply the foot brake lightly to aid in slowing Familiarize yourself with operation of these braking functions during downhill desc...

Page 104: ...and pull on the right handle bar to turn the steering full left front brake will now be closest to you 5 Slowly release the hand brake lever and use it to control the descent of the vehicle which will...

Page 105: ...ssible If it s unavoidable follow these precautions Turn the engine off Place the gear selector to parking position Always block the rear wheels on the downhill side Refer to the illustration CAUTION...

Page 106: ...nuine parts available from your dealer Severe Use Definition CFMOTO defines severe vehicle use as Frequent immersion in mud water or sand Racing or race style high RPM use Prolonged low speed heavy lo...

Page 107: ...operating speed of approximately 12 4 mph 20 km h Vehicles subjected to severe or commercial use must be inspected and serviced more frequently The following icon keys are used to note special circum...

Page 108: ...t points Lubricate every 500 miles 800 km before long periods of storage after pressure washing or after submerging drive system Item Lubricant Method Engine oil SAE 10W 40 SAE 5W 40 SAE 15W 40 Screw...

Page 109: ...e Ride Rear suspension and axles Pre Ride Tires Pre Ride Brake fluid level Pre Ride Brake lever foot brake function Pre Ride Brake system function Pre Ride Wheels fasteners Pre Ride Engine oil level P...

Page 110: ...t serviced by a dealer Headlight aim General lighting and turn indicators if equipped Pre Ride Inspect Adjust or replace lights when necessary Radiator Pre Ride Inspect for mud or debris blocking airf...

Page 111: ...ter Clean oil strainer Engine air filter 20 200 320 Inspect replaceifdirty donotclean Engine valve clearance 20 200 320 Check and adjust as necessary Front Rear gear case oil 20 200 320 Check level In...

Page 112: ...20 Inspect steering system See dealer for service if wheel alignment is required Foot brake Hand brake 20 200 320 Inspect function Adjust as necessary Gear cases CV shafts Propshafts 20 200 320 Inspec...

Page 113: ...y condition as necessary Engine hoses gaskets and seals 20 200 320 Inspect for leaks Air filter 50h 500 800 Always inspect pre ride Inspect frequently if subjected to severe use Replace if dirty Do no...

Page 114: ...terval is not met Engine oil oil filter oil strainer 100h 12M 1000 1600 Inspect for color change Change if dirty and clean strainer Change yearly if hours or distance interval is not met Cooling syste...

Page 115: ...fasteners Rear suspension 50h 6M 500 800 Lubricate Check fasteners Gear shift 50h 1M 500 800 Inspect lubricate adjust as necessary Throttle body throttle cable 50h 6M 500 800 Inspect Clean carbon depo...

Page 116: ...ce Fuel filter and hoses 100h 24M 2000 3200 Inspect routing and condition Replace filter and high pressure hoses every 4 years Cooling hoses 100h 1000 1600 Inspect routing and condition Valve clearanc...

Page 117: ...ust pipe and spark arrestor 100h 12M 500 800 Inspect Clean spark arrestor Wiring fuses connectors relays and cables 100h 12M 1000 1600 Inspect wire routing for wear security A p p l y d i e l e c t r...

Page 118: ...tch mechanism more often if used in severe conditions Coolant 200h 24M 4000 6400 Change coolant every 2 years if hours or distance interval is not met Brake fluid 200h 24M 1000 1600 Inspect fluid for...

Page 119: ...nt 12M Inspect steering system See dealer for service whenever steering parts or wheel alignment are required Foot brake height 12M Inspect Replace brake pads or adjust height as required Severe Use I...

Page 120: ...s cover 1 by grasping the lower right portion and pulling firmly 5 Unscrew the oil dipstick 2 out and wipe off with a clean cloth 6 Insert the dipstick into the oil filler hole Do not reinstall it 7 R...

Page 121: ...the engine to collect the used oil 4 Remove the engine oil drain bolt 1 and drain the oil from the crankcase 5 Remove the crankcase sump cover fasteners 2 and filter cover 3 6 Remove the crankcase su...

Page 122: ...hen install it into the groove of the crankcase housing correctly 5 Install the oil filter cover and fasteners Tighten the fasteners to 7 3 ft lb 10 N m 6 Add the specified amount of recommended engin...

Page 123: ...e the vehicle on a level surface 2 Place an oil pan under the gear case to collect the used oil 3 Remove the oil drain bolt 2 at the bottom of the gear case and drain the oil 4 Install the oil drain b...

Page 124: ...ne on a level surface 2 Place a container under the front gear case to catch the oil 3 Remove oil filler bolt and drain bolt 1 at the bottom of front gear case and drain used oil 4 Install the drain b...

Page 125: ...ns then remove the front access cover A by direction of front of vehicle Install Insert the cover tabs into the corresponding holes on the body then align the grommet pins and press down NOTE Remove f...

Page 126: ...to the upper limit mark install the reservoir cap and then install the access cover NOTE The coolant should be between the upper and lower limit marks Lowest capacity of coolant reservoir 0 23 L CAUT...

Page 127: ...he radiator cap Hot coolant can cause serious burns 1 Place the Vehicle on a level surface 2 Remove the front access cover 3 Remove the radiator cap 3 4 Remove the coolant reservoir cap 2 5 Place a co...

Page 128: ...lant reservoir hose 10 Fill the recommended coolant into the radiator until it is full NOTE When filling coolant at the same time loosen the coolant drain bolt 6 to draw out potential air bubbles insi...

Page 129: ...ng corrosion inhibitors for aluminum engines Antifreeze and water mixing ratio 1 1 Coolant capacity 2 1 qt 2 27 L Coolant change 2 0 qt 1 89 L Coolant reservoir capacity 0 24 mL 0 43 mL Cleaning Clean...

Page 130: ...NTENANCE LUBRICATION 126 Front and rear axles The front and rear axle dust boots 1 must be checked for holes or wear before operating If any damage is found have your dealer check and repair the vehic...

Page 131: ...excessive you should replace the spark plug with the specified plug Periodically remove and inspect the spark plug for heat damage and deposits that will cause the spark plug to break down and erode...

Page 132: ...PR8E NGK Spark plug gap 0 035 in 0 045 in 0 8 mm 0 9 mm 5 Clean the gasket surface Wipe off any grime from the threads 6 Install spark plug and tighten to specified torque NOTE 7 Spark plug torque 14...

Page 133: ...expel water CAUTION Major engine damage can result if the vehicle if water is ingested into the engine Have the vehicle serviced by your dealer promptly if your vehicle becomes immersed or stalls in w...

Page 134: ...filter housing thoroughly If the vehicle was submerged please contact your local dealer to check for water inside the engine crankcase Air filter housing inspection There is a check hose 1 at the bot...

Page 135: ...side diameter of the air filter rubber seal 8 Install the air filter and clamp onto the air filter housing inlet Tighten the clamp securely 9 Reinstall the air filter housing cover and spring clips Ve...

Page 136: ...Unfiltered air will enter into the engine and cause engine wear and damage Driving without an air filter will also decrease performance and can lead to engine overheating CAUTION Major engine damage c...

Page 137: ...temperature 1 Remove the fasteners 1 2 Tap the tailpipe lightly to loosen it and remove the spark arrester 2 from the muffler 3 Use a wire brush to remove any carbon deposits from the spark arrester...

Page 138: ...ient technical knowledge poor engine performance and damage may result Check idle for stability and contact your dealer for service if necessary Engine idel adjustment WARNING this vehicle is equipmen...

Page 139: ...n 3 0mm have your dealer replace them Replacement of brake components requires professional knowledge These procedures should be performed by your dealer NOTE Wheels must be removed to check brake pad...

Page 140: ...b is less than 4 0mm then have your dealer replace them Replacement of brake components requires professional knowledge These procedures should be performed by your dealer CAUTION After servicing Make...

Page 141: ...ark and replenish whenever necessary Insufficient brake fluid may let air enter the brake system possibly causing the brakes to become ineffective The front brake fluid master cylinder reservoir level...

Page 142: ...brake performance 5 Be careful that water does not enter the master cylinder reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock 6 Brake...

Page 143: ...ve your dealer check the brake system DANGER After servicing Make sure the brakes operate smoothly and that the free play is correct Make sure the brakes do not drag Make sure the brakes are not spong...

Page 144: ...y and that the free play is correct Make sure the brakes do not drag All air must be bled from the brake system Replacement of brake components requires professional knowledge These procedures should...

Page 145: ...lubrication Inspect cables frequently Replace damaged cables Lubricate the inner cables and the cable ends If the cables do not operate smoothly ask your dealer to replace them NOTE Recommended lubric...

Page 146: ...e cleaned regularly and are not loose or damaged before operating the vehicle Rear suspension lubrication Lubricate the upper and lower pivots of the rear axles 1 Remove the rear wheels 1 2 Add grease...

Page 147: ...be removed Adjust the spring preload as follows To increase the spring preload turn the adjusting ring 1 in direction a To decrease the spring preload turn the adjusting ring 1 in direction b Standard...

Page 148: ...allation 1 Install the wheel and the nuts 2 Lower the Vehicle so that the wheel is on the ground 3 Tighten the wheel nuts to the specified torque NOTE Tapered nuts are used for both the front and rear...

Page 149: ...e pressure Inspect the tire pressure before operation Front 8 0 psi 56 kPa Rear 6 0 psi 42 kPa Tread depth Inspect the tread depth regularly and replace the tires if the minimum tread depth is less th...

Page 150: ...ed for recharging low maintenance batteries Using a conventional battery charger may shorten the battery life Always make sure the cable connections are the correct polarity when reinstalling the batt...

Page 151: ...7 Electrical Head light assembly Front turning light 1 Head light 2 Daytime running light 3 NOTE 3 is an LED assembly integrated into the structure and cannot be fixed if there is any failure The hous...

Page 152: ...rn the adjusting screws 4 to adjust the direction of the head light low beam and high beam vertically and horizontally 3 Test the vehicle to ensure that the headlight adjustment is satisfactory 4 Rein...

Page 153: ...degrees anti clockwise and remove it from the housing 3 Turn the lamp holder 6 60 degrees anti clockwise and remove the lamp holder from the head light housing 4 Remove the failed bulb and replace it...

Page 154: ...se and remove it from the housing 2 Remove the fasteners 3 from the inner cover 3 Remove the failed assembly 4 and replace it with a new one 4 Reinstall the lamp holder into the tail lamp housing 5 Te...

Page 155: ...the bulb only after it has cooled down Fuses and relays The main relays and fuses are located under the front access cover If a fuse is blown turn off the main switch and install a new fuse of the sp...

Page 156: ...over 2 If a fuse is blown turn off the main switch and install a new fuse of the specified amperage Then turn on the switches If the fuse immediately blows again consult your dealer For relay replacem...

Page 157: ...ON 153 1 Headlamp Fuse 5 Null 2 FAN Fuse 6 Oxygen sensor fuse 3 Start relay 7 Spare fuse 4 Signal Fuel pump fuse 8 Flash 1 High Tension lgnition coil 4 Start Relay 2 Battery 6 ECU 3 Idle Valve 7 Regul...

Page 158: ...ur vehicle becomes immersed major engine damage can be resulted if the machine is not thoroughly inspected Take the vehicle to your dealer before starting the engine For example if engine is not prope...

Page 159: ...ughly cleaned of all dirt and debris Rinse with water frequently and dry the vehicle with a chamois to prevent water spots Lubricate all pivot points immediately after washing Allow the engine to run...

Page 160: ...s Use caution when using these products near plastic surfaces Perform Repairs Make necessary repairs to your vehicle before storing to prevent further damage the next time you operate it Check the Tir...

Page 161: ...fresh fuel that has been treated with fuel stabilizer according to the product label directions Do not allow untreated fuel to remain in the tank longer than 30 days as the fuel begins to degrade and...

Page 162: ...plug hole use a section of clean hose and a small plastic squeeze bottle filled with the pre measured amount of oil Reinstall the spark plug s Torque the spark plug to specification Turn engine over...

Page 163: ...hese procedures when transporting the vehicle Turn off the engine and remove the key to prevent loss during transporting Place the gear selector into any position except the parking position and block...

Page 164: ...to 12 8 Vdc Confirm battery state of health Loose battery connections Check all connections and tighten if necessary Loose starter system electrical connections Check all connections and tighten if ne...

Page 165: ...Fouled or defective spark plugs Inspect and clean or replace spark plug Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loos...

Page 166: ...on recommended fuel Replace with 95 minimum octane unleaded fuel Fouled or defective spark plug s Inspect spark plug s replace if necessary No spark to spark plug Inspect spark plug s verify stop swit...

Page 167: ...dealer Engine runs irregularly stalls or misfires Possible Cause Solution Fouled or defective spark plugs Inspect and replace spark plugs as necessary Worn or defective spark plug wires See your deal...

Page 168: ...See your dealer Other mechanical failure See your dealer Possible Lean or Rich fuel mixture See your dealer Low or contaminated fuel Add or change fuel clean the fuel system Low octane fuel Replace w...

Page 169: ...our dealer Incorrect ignition timing See your dealer Mechanical failure See your dealer Engine Runs Irregularly Stalls or Misfires Possible Cause Solution Fouled or defective spark plugs Inspect clean...

Page 170: ...See your dealer Other mechanical failure See your dealer Possible Lean or Rich fuel mixture See your dealer Low or contaminated fuel Add or change fuel clean the fuel system Low octane fuel Replace w...

Page 171: ...diagnostic feature that will illuminate the malfunction indicator light MIL if it detects a problem When this indicator is on please contact your dealer for diagnosing Your dealer has the EFI tool req...

Page 172: ...d to ON but EPS will not work When the engine is started the EPS indicator will be off and the EPS starts to function Each trouble code consists of 2 digits denoted by the times of long flash and shor...

Page 173: ...single digit Duration of long flash 2 sec Duration of short flash 1 sec Flash interval 1 sec The flash cycle will repeat after EPS MIL indicator light turns off for 3 seconds Stop operating the vehicl...

Page 174: ...r position to keep the voltage in 1 65V 0 05V 2 Contact with suppliers and replace it 3 When system is on the steering wheel swings on both sides 1 Motor is mounted backwards 2 Controller or sensor is...

Page 175: ...ariant s Variant s Commercial name s if available Category subcategory and speed index of the vehicle The Drivers exposure to noise level result limit 86dB A CF400ATR 2S CF400ATR 2S A CFORCE 450S T3b...

Page 176: ...Deviation 10 between test run 1 2 and Arithmetic mean aws 1 25m s2 T2 Test run2 1 22 1 21 A Arithmetic mean 1 23 1 22 98kg 5kg T1 Test run1 1 14 1 09 Deviation 10 between test run 1 2 and Arithmetic m...

Page 177: ...TNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CAN NOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES A...

Page 178: ...normal use neglect or operation of the product in a manner inconsistent with the recommended operation described in the Owner s Manual 3 Damage caused by failure to provide proper maintenance and or s...

Page 179: ...O factory s basic warranty period and the duration of this warranty may vary by international region based upon local laws regulations and distributors policy Please Note the warranty period you get f...

Page 180: ...ountry in which the sale occurred 2 The CFMOTO specified predelivery inspection process must be completed and documented and signed by the purchaser 3 The CFMOTO Vehicle must have undergone proper reg...

Page 181: ...omer and must use CFMOTO OEM parts for all warranty repairs All vehicles sold by the dealer must be inspected and tested by the dealer to ensure proper performance and operation prior to delivery to t...

Page 182: ...JIANG CFMOTO POWER CO LTD No 116 Wuzhou Road Yuhang Economic Development Zone Hangzhou 311100 Zhejiang Province China Tel 86 571 86258863 Fax 86 571 89265788 E mail service cfmoto com cn http global c...

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CF MOTO CF400ATR-2L, Manual

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