Condensing Pool Heater
28
01/07/09
Fan
(
See Fig.14.2
)
Remove the two electrical connectors on the Fan.
Remove the two screws holding the Venturi to the
Fan.
Undo the four nuts holding the Fan to the Heat
Exchanger and withdraw. (
See Fig.14.2
)
Transfer the Venturi gasket to the new fan.
Replacement is the reverse.
Venturi
(
See Fig.14.2
)
Remove the Ignition Control and Gas Valve, see
above.
Pull off the Air Tube (
See Fig.14.3
)
Undo the two screws holding the Venturi to the
Fan and remove.
Ensure the gasket is transferred to the new
venturi or positioned on the Fan before position-
ing the replacement.
Replacement is the reverse.
Fire the Heater and check for gas leaks.
After five minutes check the rate and combustion
is correct to the Datatable. (inside cover). Adjust
using the throttle on the Gas Valve if required.
(See Fig.14.3)
.
3 Port Valve- Motorised Head
(
See Fig.14.0
)
Remove the Top Panel and Chassis cover.
Release the 3 wires supplying the 3 Port Valve
from the 6 way terminal strip on the Chassis.
Remove the Motor from the Valve.
Replacement is the reverse.
IMPORTANT. The following components require
the draining of the primary. It is recommended
that it is re-filled with Sentinel X100 Inhibitor and
it is essential that all the air is removed from the
Heat Exchanger before the Heater is fired. Run-
ning the Heater with air still in it will damage the
Heat Exchanger and invalidate the warranty.
Pump
(
See Fig.14.0
)
Drain the primary waterside of the Heater.
Disconnect the Pump mains lead from the six way
connector in the Electrical Chassis.
Undo the two water connections of the pump and
remove.
Transfer the mains lead to the new Pump.
Replacement is the reverse.
Expansion Vessel
(
See Fig.14.0
)
Remove the single screw holding the retaining
strap.
Release the flexible hose connection to the Vessel
and remove it
Replacement is the reverse.
3 Port Valve- Motorised Body
(
See Fig.14.0
)
Drain the primary waterside of the Heater.
Remove the Top Panel and Chassis cover.
Remove the Motorised Head from the Valve.
Release its pipe conections.
Remove the Expansion Vessel.
Remove the single screw retaining the Second-
ary Heat Exchanger mounting plate and slide out.
Remove the Valve.
Replacement is the reverse.
Heat Exchanger
(
See Fig.14.0
)
Remove the Expansion Vessel
Undo the screws holding the panels around the
Pool Demountable connections. (
See Fig.14.5
)
Remove the spacer below the Secondary Heat
Exchanger by removing the single screw and
pulling forward.
Release both the Heat Exchanger Demountable
connections. (
See Fig.14.5
)
Lower the pipework away from the Heat Ex-
changer.
Remove the Front Top Panel and disconnect the
Flue Thermostat connections.
Pull the Air Duct and Flue up and away from the
Heater Flue Adapter.
Disconnect the Heat Exchanger Combustion
Sensor by pressing the latch and pulling off.
Remove the four screws holding the Rear Top
Panel.
Lift the Rear Top Panel with the Flue Adapter
clear of the Heat Exchanger.
Remove the Fan, Gas Valve and Ignition Control-
ler.
The Heat Exchanger is now only retained by the
two side brackets and releasing the four front
screws will enable it to be pulled forward. Before
releasing ensure there is support available.
Replacement is the reverse.
Secondary Heat Exchanger
(
See Fig.14.0
)
Drain the pool side sufficiently so that the
Heaters Pool Connections can be released.
Remove the case Retaining Plates around the
Heater’s Pool Connections.
Drain the primary system with the draincock
provided. Ensure an air vent is open to fully
release the water.
Remove the Pool Sensor from the Secondary
Heat Exchanger.
Remove the Expansion Vessel.
Remove the single fixing screw holding the
Spacer below the Mounting Plate.
Pull out forwards the Spacer and remove.
Undo the primary Compression connections on
the Secondary Heat Exchanger and allow it to
drop off its connections and remove.
Remove the four screws fixing the Secondary
Heat Exchanger to its mounting plate.
Replacement is the reverse.
