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8

The windshield in the kit version needs work as compared to the ARF version where it is ready to be bonded to
front body. After the fuselage is painted, the windshields are attached using “Goop” or “R/C 56 Canopy Glue”
types of adhesives. For “Goop” it is important to notice that the recessed surface on the front body is 1/4” [6mm]
wide that provides the bonding surface for the windshield. This fuselage is designed to have the pilot and rearward
windows open, for engine cooling purposes, resist the urge to enclose these windows, as it can cause an engine to
overheat and subsequently quit. All very bad for scale helicopters.

STEP 7  Horizontal Stabilizers

STEP 7  Horizontal Stabilizers

STEP 7  Horizontal Stabilizers

STEP 7  Horizontal Stabilizers

STEP 7  Horizontal Stabilizers

 After marking, drill a 3/32” [2.5mm] hole centered at the
mark on the stabilizer and drill 7/8” [22mm] deep from the
end. This is for the threaded rod, soak the hole with CA
glue, when dry thread the rod in.  Drill a matching
1/8” [3mm] hole in the fuselage, this is only for alignment
and the rod should be a snug but easy fit. Once painted,
roughen the bonding surface and attach the fin using slow-
CA or “Goop” to the tail boom. Apply removeable “magic”
tape to the end of the stabilizer to the tail boom top and
bottom to ensure the stabilizers dry in the same position.

 After marking, drill the 1/8” [3mm] hole in the fuselage. The end of the pre-finished stabilizer is bare balsa,
carefully soak the end with thin-CA or balsa filler to provide a hard bonding surface. On the fuselage, you have a
couple of choices, you can sand the bonding surface with fine-sandpaper to remove the paint and roughen the
fiberglass but be carefull not to remove any paint on the tailboom. Alternately, if you are bonding with slow-CA,
you can lightly sand the paint surface to remove the gloss finish and bond directly. Follow the taping procedure at
the end of the kit version until dry.

The horizontal stabilizers are attached to the tail boom by bonding the edge of the fin to the matching molded
protrusion on the tail boom. The threaded rods are only for alignment and do not significantly add to the strength
of the joint. Match the horizontal stabilizer to the mating molded section in the tail boom and draw a pencil line at
1/3~1/2 from the leading edge of the stabilizer.

ARF

ARF

ARF

ARF

ARF V

V

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Ver

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sion

sion

sion

sion

Kit

Kit

Kit

Kit

Kit V

V

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Ver

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Horizontal

Stabilizer x 2

(unfinished)

[CN1075-3]

STEP 8  Windshield Preparation

STEP 8  Windshield Preparation

STEP 8  Windshield Preparation

STEP 8  Windshield Preparation

STEP 8  Windshield Preparation

Careful inspection will reveal a scribe line around the outside of
the each windshield half. Using a black marker, trace the line and
cut out both sides. It is simple to rough cut the parts first with
heavy shears or tin snips, this removes alot of the excess material
making the final trimming much easier with a sharp pair of scis-
sors. Curved hobby scissors are good but be careful, the hobby
scissors are really designed to cut small diameter radii and can be
difficult to cut in a straight line. To be extra careful, trim to within
1/16” [1.5mm] and sand the edges to get a perfect fit. For finish-
ing, using masking tape or liquid mask (common to R/C car
hobbyshops) mask off all areas except the outside 1/4” edge.
Using masking tape, cover the entire back side to avoid over-
spray while painting and apply paint to match the color planned
for the front body section. Let completely dry.

Kit

Kit

Kit

Kit

Kit V

V

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Ver

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sion

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sion

Windshield

(unfinished)

[CN1075-4]

Flat Side

Twinstar Detail Manual

Twinstar Detail Manual

Twinstar Detail Manual

Twinstar Detail Manual

Twinstar Detail Manual

CA

Summary of Contents for Twinstar CN1075

Page 1: ...licopter ARF Helicopter ARF Helicopter Detail Manual HIGHQUALITYFIBERGLASS MAINROTORDIAMETER 49 5 in TAILROTORDIAMETER 9 7 in HEIGHT 15 2 in BLADES 550mm ENGINE 32 38 Century Helicopter Products Designed and Developed in USA 2nd Edition March 2002 All rights reserved Specifications ...

Page 2: ...ning Warning Warning Warning Warning TheTwinstarscalehelicopterkitmustbeassembledandinstalledinaccordancewiththeseinstructions Failuretodosocouldcausefailuresinthefuselageorthehelicoptermechanics Suchfailurescouldresult inseriousinjuries Itisstronglyrecommendedthatifyouareindoubtofyourabilities youshouldseek theassistancefromexperiencedradiocontrolmodelersandassociations Asmanufacturer weassumeno ...

Page 3: ...n Instructional Information Instructional Information Everyattempthasbeenmadetoeasetheassemblyofyourhelicopter ateachstepwheretherearecomplex assemblies therearedetaileddrawings photosandwritteninstructionstowalkyouthrougheachstep Remember totakeafewminutesbeforeeachsteptocarefullyexaminetheinstructionsinordertobecomefamiliarwiththe partsandassemblysequencebeforebeginningthatstep TwinstarDetailCon...

Page 4: ...dtousethescalemufflerfrom Century either the CN3058 30 size or the CN3059 46 50size thatcanbepurchaseseparately These mufflers are box like and fit very close to the scale mechanicsmakingthemanidealchoice Standard torpedostylemufflerssimplywillnotworkbecausethey requirecuttingoutthesideofthefuselage Itiscommonand recommendedtouseanoptionalexhaustdiverterthatextends themufflerexhaustoutpasttheedgeo...

Page 5: ...chanicsareinthe finalposition someslightadjustmentis possiblebybendingthelastsegmenttofit STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports Finalshapeofthefuselagesupportsbefore applyingtapeorweather stripping Remem bertothoroughlycleanthepartsbefore applyinganyadhesivetape Fuselage supports CN1075 ...

Page 6: ...equallyspacedalongthetailboom Insertthelongrudderpushrodfromthe endofthetailboombutdonotattachtheplasticpushrodcoupler CompletetheremainderofStep4 9inthe mechanicsmanual includingattachingtherudderballlinktothetailpitchleverbutdonotgreasethegearsinthe gearbox Slidethepushrodbackandforthtogetthebestpositioningforthetailguides Oncesmoothoperationis attained tapeeachguidetothetailboom Followingtherud...

Page 7: ...crewandinsertfromthebottom ofthefrontlandingstrut throughthefiberglassfloorandthealigntothefrontholeofthemechanics Attachone M3Locknutontheinsideusingplierstoholdthenutwhiletheboltistightenedfrombelow Repeatfortheother side Toattachtherearstrut repeatthesameprocedurebuttipthemechanicsoverthesideofatable Usinga 5 5mmnutdriver placeadropofgreaseonthetopofthelocknutandinsertintothenutdriver thiswillh...

Page 8: ...lightlysandthepaintsurfacetoremovetheglossfinishandbonddirectly Followthetapingprocedureat theendofthekitversionuntildry Thehorizontalstabilizersareattachedtothetailboombybondingtheedgeofthefintothematchingmolded protrusiononthetailboom Thethreadedrodsareonlyforalignmentanddonotsignificantlyaddtothestrength ofthejoint Matchthehorizontalstabilizertothematingmoldedsectioninthetailboomanddrawapencill...

Page 9: ...os Havingcompletedthemechanics liftthe helicopterbytheflybarheldperpendiculartothe lengthofthehelicopterandcontinueto movethebatterypackforwarduntil balanceisachieved Itmaybenecessary toconstructananchor likeafew simplemetalhooksbondedtothe insideofthenosetoholdrubber bandssecuringthebatterypack If moreweightisnecessary adding weightisacceptablebutbe cautioustotheamount ifleadis beingused bonditas...

Page 10: ...hin 1 16 1 5mm beadofadhesivecenteredintherecessed surface Pickupthewindshieldbytheedgesonly remember Goop or GoopFingerprints cannotberemovediftheytouchaclearpart Usingsingle use Hobbygreasesyringes aregreatandreally makethisasimpletaskastheadhesivewidthandamount canbeeasilycontrolled Letdryfor24hours An excellentalternativeistouse R C56Canopy Glue fromanyairplanehobbyshop Thisadhesive remainswhi...

Page 11: ...leoftheflybartothemainshaftinnot realisticandwheninflight theflybarwill notdeflecthalfthedistancepossible HappyflyingwithyourgorgeousTwinstarfuselage STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual STEP 15 Decals ...

Page 12: ...implyfixedandtherepairedsectionismuchstrongerthaninits originalstate Addtouchuppaintandnoonewouldeverknowithadbeendamaged Thereisalimittothistype ofthinkingwherepurchasingthereplacementfiberglasspartissimplycheaperandlessworkthanperforming majorreconstructivesurgery The Paint Job The Paint Job The Paint Job The Paint Job The Paint Job There is no magic to a good paint job the true secret is time p...

Page 13: ...ling fan shroud ForthesefuselagesthathavebeenexplicitlydesignedfortheCentury sscalemechanics almostallof theseconcernshavebeenconsideredandfinishedatthefactory Thisleavestheholefortheexhaust ifyouare using the recommended scale muffler CN3058 32 38 or CN3059 46 50 then these dimensions have been includedonatemplateintheScaleMechanicsManualforthe30sizeengine the46 50requiresaslightadjust ment 4a Wh...

Page 14: ...m10or20mm forall 1 OptionalParts CN0427 Hexonewaystartextension 1 CN2054 UniversalGlowPlugWrench 1 CN2222 RemoteGlowPlugConnector 1 CN3014 Exhaust Diverter 30 size 45 Degree 1 CN3015 Exhaust Diverter 40 60 size 90 Degree 1 CN3016 Exhaust Diverter 40 60 size 45 Degree 1 CN3058 32 38ScaleMuffler optional 1 CN3059 46 50ScaleMuffler optional 1 CNT4444 BranchValvew Filter FillingNozzleSet 1 CN1075 1 Fr...

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