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SKU 99637 

For technical questions, please call 1-800-444-3353. 

Page 14

TROUBLESHOOTING

Problem

Possible Causes

Possible Solutions

Decreased output. 1.  Not enough air pressure and/

or air flow. 

 

 

2.  Obstructed trigger. 

3.  Incorrect lubrication or not 

enough lubrication.

4.  Blocked air inlet screen (if 

equipped).

5.  Air leaking from loose 

housing.

6.  Mechanism contaminated. 

 

1.  Vane wear or damage.

1.  Check for loose connections and make 

sure that air supply is providing enough air 

flow (6 CFM) at required pressure (70-110 

PSI) to the tool’s air inlet.  

Do not exceed 

maximum air pressure.

2.  Clean around trigger to ensure free 

movement.

3.  Lubricate using air tool oil and grease 

according to directions.

4.  Clean air inlet screen of buildup. 

5.  Make sure housing is properly assembled 

and tight.

6.  Have qualified technician clean and 

lubricate mechanism.  Install in-line filter 

in air supply as stated in Initial Set Up: Air 

Supply.

7.  Replace all vanes.

Housing heats 

during use.

1.  Incorrect lubrication or not 

enough lubrication.

2.  Worn parts.

1.  Lubricate using air tool oil and grease 

according to directions.

2.  Have qualified technician inspect internal 

mechanism and replace parts as needed.

Severe air 

leakage.

(Slight air leakage 

is normal, 

especially on 

older tools.)

1.  Cross-threaded housing 

components. 

2.  Loose housing. 

 

3.  Damaged valve or housing.
4.  Dirty, worn or damaged valve. 

1.  Check for incorrect alignment and uneven 

gaps.  If cross-threaded, disassemble and 

replace damaged parts before use.

2.  Tighten housing assembly.  If housing 

cannot tighten properly, internal parts may 

be misaligned.

3.  Replace damaged components.
4.  Clean or replace valve assembly.

Frequent 

jamming.

1.  Incorrect fasteners.
2.  Damaged fasteners.
3.  Magazine is dirty.
4.  Driver is worn or damaged.

1.  Use the correct fasteners.
2.  Replace with undamaged fasteners.
3.  Clean magazine.
4.  Have a qualified service technician replace 

driver.

 Follow all safety precautions whenever diagnosing or servicing the 

tool.  Disconnect air supply before service.

Summary of Contents for PLASTIC CAP STAPLER 99637

Page 1: ...ved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be...

Page 2: ...in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices...

Page 3: ...balance enables better control of the Stapler in unex pected situations f Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Wear heavy du...

Page 4: ...on If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged h Use only accessories that are identified by...

Page 5: ...WARNING Some dust created by power sanding sawing grinding drill ing and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repro...

Page 6: ...problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system disorders diabetes or Raynaud s Disease s...

Page 7: ...ISTER 105 EXHAUST CAP 1 MAGAZINES A B 67 73 TOOL SET UP ASSEMBLY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein befor...

Page 8: ...ce can be hindered by under sized air supply components 3 The air hose must be long enough to reach the work area with enough extra length to allow free movement while working 4 Make sure the tool s t...

Page 9: ...ny control or component in a way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards 1 Each time the Stapler is fired com pressed air...

Page 10: ...the Trigger 39 moves freely without sticking Connect the air supply to the Sta pler Set the compressor s regula tor at the recommended 70 to 90 operating pressure PSI Do not exceed the maximum 90 PSI...

Page 11: ...hazardous ob jects such as utility lines or foreign objects nearby that will present a hazard while working General Operating Instructions ALWAYS wear ANSI approved safety impact goggles and heavy du...

Page 12: ...loth and apply a thin coat of tool oil Then store the tool indoors out of children s reach MAINTENANCE INSTRUCTIONS Procedures not specifically explained in this manual must be performed only by a qua...

Page 13: ...med inside the Magazine 73 depress the Maga zine Latch 63 Pull back on the Magazine Use pliers to remove the jammed staple Then push the Magazine forward until the Magazine Latch catches If the plasti...

Page 14: ...Set Up Air Supply 7 Replace all vanes Housing heats during use 1 Incorrect lubrication or not enough lubrication 2 Worn parts 1 Lubricate using air tool oil and grease according to directions 2 Have q...

Page 15: ...Nut 12 O Ring 49 Spring 13 O Ring 50 Ring 14 O Ring 51 Safety 15 Collar 52 E Ring 16 O Ring 53 Stop Ring Depth Control 17 Piston Up Cover Driver 54 Hand Grip 18 O Ring 55 O Ring 19 Lining Ring 56 End...

Page 16: ...ate 78 Nut 96 Plate 79 Spring Plate 97 Washer 80 Spring Plate 98 Washer 81 Retainer Ring 99 Hex Bolt 82 Fixing Seat 100 Pin 83 Cylinder Bushing 101 Pusher Spring 84 O Ring 102 Idler Wheel 85 Piston 10...

Page 17: ...SKU 99637 For technical questions please call 1 800 444 3353 Page 17 ASSEMBLY DIAGRAM...

Page 18: ...onsequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply...

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