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SKU 66881 

For technical questions, please call 1-800-444-3353. 

Page 13

troubleshooting

problem

possible causes

likely Solutions

Sander will not 

start.

1.  No compressed air supply.
2.  Shut-off Valve is closed.
3.  Insufficient pressure on the 

Paddle.

4.  Air pressure too low.
5.  Regulator set too low.

1.  Connect Sander to a compressed air supply.
2.  Open Shut-off Valve.
3.  Press harder on Paddle. 

4.  Set air compressor regulator to 90 PSI.
5.  Adjust regulator setting.

Sand Paper Disc 

not orbiting, or 

orbiting slowly.

1.  Air pressure too low.
2.  Insufficient compressed air 

supply.

3.  Regulator Set adjusted too 

low.

4.  Leaks in Air Hose.

1.  Squeeze harder on the Paddle.
2.  Set air compressor regulator to 90 PSI. 

3.  Adjust Regulator Set for a higher orbital 

speed.

4.  Check Air Hose joints for leaks.

Water flow low or 

nonexistent

1.  Water Flow Control improperly 

set.

2.  Clogged Strainer.
3.  No water in supply tank.

1.  Adjust Water Flow Adjuster for increased 

water flow.

2.  Remove Strainer and clean.
3.  Fill supply tank.

Sander does 

not remove 

residue from the 

workpiece, even 

after repeated brief 

attempts.

1.  Sand paper disc too fine.
2.  Using wrong tool for the job at 

hand. 

3.  Water Flow Control improperly 

set.

4.  Fill supply tank.

1.  Use a more coarse sand paper disc.
2.  Do not continue sanding to avoid damaging 

workpiece surface. Use another method to 

remove residue.

3.  Adjust Water Flow Adjuster for increased 

water flow.

4.  Fill supply tank.

Severe air 

leakage.

(Slight air leakage 

is normal, 

especially on older 

tools.)

1.  Cross-threaded housing 

components. 

2.  Loose housing. 

 

3.  Damaged valve or housing.
4.  Dirty, worn or damaged valve. 

1.  Check for incorrect alignment and uneven 

gaps.  If cross-threaded, disassemble and 

replace damaged parts before use.

2.  Tighten housing assembly.  If housing cannot 

tighten properly, internal parts may be 

misaligned.

3.  Replace damaged components.
4.  Clean or replace valve assembly.

Sander does not 

remove adequate 

material

1.  Worn sandpaper.
2.  Fine grit sandpaper.

1.  Replace sandpaper/
2.  Use coarser grit sandpaper.

 Follow all safety precautions whenever diagnosing or servicing the 

tool.  disconnect air supply before service.

Summary of Contents for 66881

Page 1: ...l Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Har...

Page 2: ...ty Instructions 5 Symbol Definitions 5 Specific Safety Instructions 6 Functional Description 8 Specifications 8 Components and Controls 8 Initial Tool Set Up Assembly 8 Unpacking 8 Air Supply 8 Operat...

Page 3: ...ided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to a...

Page 4: ...g and balance enables better control of the tool in unexpect ed situations f Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Wear heavy...

Page 5: ...rts Use only authorized parts c Use only the lubricants supplied with the tool or specified by the manufacturer Air source a Never connect to an air source that is capable of exceeding 200 psi Over pr...

Page 6: ...o this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out...

Page 7: ...should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circ...

Page 8: ...n before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Unpacking When unpack...

Page 9: ...ote Air flow and therefore tool perfor mance can be hindered by under sized air supply components 3 The air hose must be long enough to reach the work area with enough extra length to allow free movem...

Page 10: ...h the free end of the Hose 32 to the Sander by pushing it into the Hose Joint 12 To remove push the collar and pull the hose out Prior to reattachment trim 1 4 from the end of the hose 4 Turn Adjuster...

Page 11: ...aise the Hose above the Sander and restart the Sander to empty the tool of any remaining water Turn off the air compressor Disconnect the Sander from its air supply hose Then squeeze the Paddle once a...

Page 12: ...m grease Other lubricants may damage the mechanism and may be highly flammable causing an explosion Cleaning Maintenance and Lubrication Note These procedures are in addition to the regular checks and...

Page 13: ...iner and clean 3 Fill supply tank Sander does not remove residue from the workpiece even after repeated brief attempts 1 Sand paper disc too fine 2 Using wrong tool for the job at hand 3 Water Flow Co...

Page 14: ...Spring 1 39 O Ring 1 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufa...

Page 15: ...ge 15 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes...

Page 16: ...tal or consequential damages so the above limitation of exclusion may not apply to you This warranty is express ly in lieu of all other warranties express or implied including the warranties of mercha...

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