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Page 12

SKU 90597

Basic Operation

1.

Plug the Power Cord Plug into a 115 VAC, 60 Hz electrical outlet. Be sure the cord
does not interfere with the saw operation or workpiece.

2.

Place the workpiece on the Base table and against the Fence.

If the workpiece is short in length, use the Material Clamp to hold it in place. Do not
hold with your hand.

3.

Press in (and hold) the Safety Button (36), then squeeze the trigger Switch (32) to
turn the saw on. Release the Safety Button.

4.

When the saw blade is turning at full speed, slowly bring down the Saw Arm to
complete the cut.

5.

When the cut is complete, release the Switch and raise the Saw Arm to its upper
most position.

6.

Wait until the Blade comes to a complete stop before removing the stock from the
Base table.

Making Crosscuts

A crosscut is made by cutting wood across the grain at any angle. Miter crosscuts are
made with the miter arm at some angle other than zero. This angle is often 45 degrees for
making corners, but can be set anywhere from zero to 45 degrees (left or right).

1.

Loosen (counterclockwise) the Miter Side Handle (112) and press down on the
handle. Move it (left or right) to the desired angle.

There are locking stops at 0, 15, 22.5, 30, and 45 degrees.

2.

Tighten the Miter Side Handle.

3.

Align the wood stock on the table, and flush against the Fence Guide (97). Clamp
material in place.

4.

Press in (and hold) the Safety Button, then squeeze the trigger Switch (32) to turn the
saw on. Release the Safety Button.  Note:  Removal of the Material Clamp (126) is
necessary if an angled cut would interfer with the clamp.

5.

When the saw blade is turning at full speed, slowly bring down the Saw Arm to
complete the cut.

6.

When the cut is complete, release the Switch and raise the Saw Arm to its upper
most position.

Quality of Cut

The smoothness of any cut depends on a number of variables. Things like the material
being cut, saw blade type and sharpness, and the rate of cut all contribute to the quality of
the cut.

REV 12/03

Summary of Contents for 90597

Page 1: ...MISSION OAKS BLVD CAMARILLO CA 93011 VISIT OUR WEB SITE AT HTTP WWW HARBORFREIGHT COM Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained here...

Page 2: ...f the front cover Keep the manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instruc tions listed...

Page 3: ...ire grounded power cord and grounded power supply system 9 Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oi...

Page 4: ...and Care 19 Use clamps or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 20 Do...

Page 5: ...Saw 3 Do not force the Compound Miter Saw This tool will do the work better and safer at the speed and capacity for which it was designed 4 Always unplug the Compound Miter Saw from its electrical out...

Page 6: ...tock with an outboard tool rest not included 23 Do not use blades that are smaller or larger than 10 inches and rated less than 5200 RPM 24 Do not wedge anything against fan to hold motor shaft 25 Do...

Page 7: ...rom the user reducing the risk of electric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire i...

Page 8: ...xtension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is mar...

Page 9: ...manual The main parts include the 10 inch Miter Saw 10 inch 28 tooth Saw Blade Blade Removal Hex Wrench Dust Collection Bag and Material Clamp Figure C If any parts are missing or broken please call...

Page 10: ...cement of stock to be cut Installing a New Saw Blade 1 Always use 10 inch saw blades with one inch arbor holes The saw blade speed rating must be at least 5200 RPM Refer to Table C for saw blade appli...

Page 11: ...en the Guard Plate Screw 67 Failure to do so will cause serious damage to the saw CONTROLS AND INDICATORS Figure E Figure F OPERATING INSTRUCTIONS Guard Actuation and Visibility The Blade Safety Cover...

Page 12: ...rm at some angle other than zero This angle is often 45 degrees for making corners but can be set anywhere from zero to 45 degrees left or right 1 Loosen counterclockwise the Miter Side Handle 112 and...

Page 13: ...Position Proper positioning of your body and hands when operating the Miter Saw will make cutting easier more accurate and safer See Figures G Caution Never place hands near the cutting area Place ha...

Page 14: ...ters to the left Cutting Base Molding 1 Position the wood against the Fence and clamp it in place See Figure H 2 Squeeze the Trigger Handle to turn the saw on 3 When the saw blade reaches full speed l...

Page 15: ...nest cross section See Figure J Clamp the material to the Fence or Base 2 Use a wax lubricant when cutting aluminum Apply the stick wax directly to the stopped saw blade before cutting The wax provide...

Page 16: ...ny other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 7 Periodically recheck all nuts b...

Page 17: ...Shaft 1 39 Screw Pan Hd M4x8 4 108 Disc 1 40 No Part 109 Washer 1 41 No Part 110 Backup Plate 1 42 No Part 111 Screw Pan Hd M4x10 1 43 No Part 112 Side Handle Miter 1 44 Blade Cover 1 113 Holder 2 45...

Page 18: ...Page 18 SKU 90597 ASSEMBLY DRAWINGS NOTE Some parts are listed and shown for illustration purposes only and are not available individually as re placement parts...

Page 19: ...Page 19 SKU 90597...

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