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Page 10 SKU # 41831

TROUBLESHOOTING

If you follow the instructions in this book, and adequately maintain and lubricate your Planer, it
will give you many years of good service.

Unplug the machine before attempting any repairs.

If the Planer runs rough or has excessive vibration:

1.

Check the Knife Blades to be sure they are not chipped, are securely installed, and are adjusted
properly.

2.

Check all chains and belts to be sure they are properly routed on their pulleys and sprockets, and are
not loose.

3.

Check to be sure the Table is not damaged, and operates smoothly.

4.

Be sure the Crank is removed from the Planer before operation.

If the Planer will not operate at all:

1.

Check to be sure the planer is plugged in, the main circuit breaker in the power source is operational,
and the integral circuit breaker on the machine is operational. If either circuit breaker is open, investigate
further to determine and repair the cause of the fault.

2.

Check to see if the Planer is jammed.

3.

Inspect the carbon brushes in the motor to determine if they are in good condition.

4.

Look for broken, damaged, or loose electrical connections. Repair any faults before continuing.

If the Motor runs rough or slowly:

1.

Check for debris in the cutting assembly or in the chains or belts.

2.

Inspect the carbon brushes, replace if necessary.

3.

Check the power source to be sure you are receiving the correct Voltage and Amperage.

If the Planer cuts unevenly, poorly, or produces a rough or chipped finish:

1.

Inspect the Knife Blades to be sure they are properly installed
and adjusted.

2.

Remove the Knife Blades and have them sharpened by a
professional sharpening service.

3.

Review the suggestions for selecting a workpiece, and
adjusting the depth of cut.

4.

Be sure you are cutting with the grain of the wood.

Changing the Carbon Brushes.

1.

Check the motor carbon brushes after each 10-15 hours
of operation.

2.

These can be accessed by turning the machine on its side.
The motor is located on the underside of the machine.
The brush holders are on each side of the motor. The
brush holders can be removed by turning a coin in the slot.

3.

Each brush has a max wear line marked on its side. When
the brush has worn to the line, or if it is cracked or
chipped, replace it. Be sure to replace carbon brushes in pairs.

Figure 12. Checking and

Replacing the Carbon Brushes

Summary of Contents for 41831

Page 1: ...served No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor FreightTools 3491 Mission Oaks Blvd Camarillo CA 9...

Page 2: ...h can plane workpieces up to 12 1 2 wide and 6 thick 5 Positive adjusting table with crank handle and easy to read thickness gauge 6 ON OFF switch has removable safety lock device to prevent unauthori...

Page 3: ...e caught in moving parts Non skid footwear is recommended Wear restrictive hair covering to contain long hair Always wear appropriate workclothing 8 USE EYE EAR AND BREATHING PROTECTION Always wear AN...

Page 4: ...electrical tool in wet conditions Never operate a tool with an improper electrical cord or extension cord Never operate an electrical tool unless it is plugged into a properly grounded outlet whichsu...

Page 5: ...rom front to back Each skid should extend several inches beyond the machine to allow them to be firmly clamped to the work surface before using the machine WARNING Never operate this machine if it is...

Page 6: ...1 Place the TableAdjustment Handle 150 over the square ended ControlScrew 130 whichprotrudesthroughtthetopofthemachine 2 Turn theTableAdjustment Handle to raise or lower theTable to thedesiredcuttingt...

Page 7: ...e workpiece into the planer and visually check your setting to assure that no more than 1 8 will be planed off the workpiece WARNING Attempting to plane more than 1 8 at a time may cause the planer to...

Page 8: ...n turned over and the bottom planed flat 2 Depending on the width of the board you can reduce wasteinplaningcuppedboardsbyrippingthem lengthwisefirst thenplaningbothresultingpieces 3 Boards which are...

Page 9: ...has an even depth along its entire length 4 Whentheknifebladeisproperlyadjusted tightenthelockingnuts A firmly to lock it in place Be sure these nuts are on tight Re check to be sure the knife blade d...

Page 10: ...ondition 4 Look for broken damaged or loose electrical connections Repair any faults before continuing If the Motor runs rough or slowly 1 Check for debris in the cutting assembly or in the chains or...

Page 11: ...r Cord 1 147 BeltCover 1 148 Washer m6 2 149 Nut m6 2 150 TableAdjustmentHandle 1 151 LeftCover 1 152 Cap Screw m8 x 20 8 153 Cap Screw m8 x 16 4 154 Motor Cord 1 155 Circuit Breaker 230V 10Amp 1 156...

Page 12: ...41831 12 1 2 AUTO PLANER PARTS DIAGRAM MAIN UNIT Please refer to Parts List on Page 11 Page 12 SKU 41831 REV 08 01...

Page 13: ...x 22 8 315 Free Roller Bracket 2 316 Bearing 60203ZZ 2 317 Cutter Head 1 318 Key m5 x 5 x 20 1 319 DrivenPulley 1 320 KnifeGauge 1 321 AdjustableBolt 4 322 Non Belt J 750 6 1 323 Nut m16 x 1 5 2 324...

Page 14: ...41831 12 1 2 AUTO PLANER PARTS DIAGRAM MOTORASSEMBLY Please refer to Parts List on Page 13 Page 14 SKU 41831 REV 08 01...

Page 15: ...Page 15 SKU 41831 REV 08 01 41831 12 1 2 AUTO PLANER PARTS DIAGRAM CUTTERASSEMBLY Please refer to Parts List on Page 13...

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