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Item 60322 

        

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preparing to charge

Use this charger only on flooded lead-acid batteries.   

Other batteries may be damaged or may overheat, leak, or catch fire.

TO pREVENT SERIOUS INJURy: 

Wear ANSI-approved splash-resistant safety goggles and heavy-duty rubber work gloves 

whenever connecting, disconnecting, or working near battery.   

Battery acid can cause permanent blindness.

1.  If necessary to remove battery from vehicle to 

charge, always remove grounded terminal from 

battery first. Make sure all accessories in the 

vehicle are off, so as not to cause an arc.

2.  Make sure area around battery is well 

ventilated while battery is being charged.

3.  Clean battery terminals. Be careful to keep 

corrosion from coming in contact with eyes.

4.  Add distilled water in each cell until battery acid 

reaches level specified by battery manufacturer.  

Do not overfill. For a battery without 

removable cell caps, such as valve 

regulated lead acid batteries, carefully follow 

manufacturer’s recharging instructions.

5.  Study all battery manufacturer’s specific precautions 

while charging and recommended rates of charge.

6.  Determine voltage of battery by referring to vehicle 

owner’s manual and make sure it matches output 

rating of battery charger. If charger has adjustable 

charge rate, charge battery initially at lowest rate.

7.  A marine (boat) battery must be removed and 

charged on shore. To charge it on board requires 

equipment specially designed for marine use.

SHORTED BATTERIES - 

will read on 

Charge Meter as a high end peg at beginning of 

charging process.  If after 5-10 minutes, needle 

does not move off high end, the battery probably has 

a short circuit.  Unplug charger and discontinue use.  

Have battery checked by a qualified technician.

cOLD BATTERIES -

 begin charging at a low rate, 

increase as battery reaches a normal temperature, 

then rate will decrease normally. 

DO NOT cHARGE A FROZEN BATTERy.

BATTERIES WITH HyDROMETER EyE:

 Do not depend 

on hydrometer eye to determine battery charge level.

charger Location

1.  Locate charger as far away from 

battery as DC cables permit.

2.  Never place charger directly above battery 

being charged; gases from battery will 

corrode and damage charger.

3.  Never allow battery acid to drip on charger when 

reading electrolyte specific gravity or filling battery.

4.  Do not operate charger in a closed-in area 

or restrict ventilation in any way.

5.  Do not set a battery on top of charger.

TABLE B:  cHARGING RATE/TIME

Battery 

Voltage

Switch 

Setting

charging 

Time

Typical Battery Uses

12 V

Right 

(12 V, 6 A)

6 to 8 hours Vehicles, machinery with large engines

12 V

Center 

(12 V, 2 A)

3 to 8 hours Motorcycles, snowmobiles, small engines.  

For batteries rated at 28 Ah.

6 V

Left 

(6 V, 6 A)

6 to 8 hours Vehicles, machinery with large 

engines using 6 volt battery

WARNING! TO pREVENT SERIOUS INJURy, FIRE, AND pROpERTy DAMAGE:  

Monitor charging during use.  This charger is not automatic and can overcharge and damage 

a battery if allowed to operate for extended periods of time.

Summary of Contents for 60322

Page 1: ...y Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operati...

Page 2: ...t avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury Canadian Standards Association Underwriters Laboratories Inc VAC Volts Alternating Current A Amperes CCA Cold Cra...

Page 3: ... it has received a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman 8 Do not disassemble charger take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire 9 To reduce risk of electric shock unplug charger from outlet before attempting any maintenance or cleaning Turning off contr...

Page 4: ... clips to touch each other b Attach clips to battery and chassis as indicated in 15 e 15 f and 16 b through 16 d 15 FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Position AC and DC cables to reduce risk of damage by hood door or moving engine part b Stay clear of fan blades belts pulleys and other p...

Page 5: ...tired or under the influence of drugs alcohol or medication A moment of inattention while operating charger may result in serious personal injury 27 Before moving charger disconnect power supply and battery then allow charger to cool 28 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference ...

Page 6: ...e Specifications Specifications Electrical Rating 120VAC 60Hz 1 3A Charge Settings 6A 12V 2A 12V 6A 6V Battery Cables 6 7 18 AWG Red Positive Black Negative Power Cord 6 6 Features Charge Meter Self resetting circuit breaker Amperage is only present while connected to a battery E252983 31ZP 12084 ...

Page 7: ...g 100 on the Charge Meter a small charge will continue to move from the charger to the battery If the charger is not disconnected from the battery eventually heat build up will cause the battery acid to boil and overcharge the battery causing damage to the battery Monitor battery charging progress constantly and if battery gets warm stop charging it immediately Charge Meter 6 amp charge mode only ...

Page 8: ...t be removed and charged on shore To charge it on board requires equipment specially designed for marine use SHORTED BATTERIES will read on Charge Meter as a high end peg at beginning of charging process If after 5 10 minutes needle does not move off high end the battery probably has a short circuit Unplug charger and discontinue use Have battery checked by a qualified technician COLD BATTERIES be...

Page 9: ...l body parts Connect to a heavy gauge metal part of the frame or engine block 7 See Table B on page 8 for length of charge information Note If the charger cycles between maximum charge level and a lower charge level when first connected then the battery may be fully charged or nearly fully charged Further charging may not be needed If charging is attempted charge at a lower rate and carefully moni...

Page 10: ... TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1 BEFORE EACH USE inspect the general condition of the charger Check for loose hardware cracked or broken parts damaged electrical wiring or cable insulation and any other condition that may affect its safe operation 2 AFTER USE wipe external...

Page 11: ...ge 1 Continue charging battery 2 Check and or replace battery Charge Meter needle moves up to full charge then drops to zero Makes clicking noise 1 Reversed battery connections 2 Battery is completely dead 3 Defective battery 4 Charger is resetting itself after circuit overload 5 Circuit breaker is cycling 1 Double check connection polarity If wrong shut off charger and correct cable lead connecti...

Page 12: ...w the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date an...

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