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CELTIPOL CHL-400, Technical Manual

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Summary of Contents for CHL-400

Page 1: ...CHL 400 HYDRAULIC SYSTEM FOR SPRAYING POLYURETHANE POLYUREAS AND BI COMPONENTS TECHNICAL MANUAL 2022...

Page 2: ...VERVIEW 9 7 PUMPING GROUP EXPLODED VIEW 8200 16 8 LIQUID FILTER EXPLODED VIEW 2100 24 9 AIR DISTRIBUTOR SET 2332 25 10 LIQUID HEATER EXPLODED VIEW 26 11 HIDRAULIC PUMP AND SLEEVES 27 12 HOSE 29 13 ELE...

Page 3: ...ion of the original manual 21 SYSTEM MAINTENANCE 43 22 GENERAL BREAKDOWNS 44 23 LOCATING INCIDENTS 46 24 FAULT DETECTION IN THE APPLICATION 49 25 LIST OF COMPONENTS 50 26 TRANSFER PUMPS C M 16 52 27 C...

Page 4: ...the system and procedures Following the instructions and recommendations included here will reduce the potential risk of accident during installation use or maintenance of the Machine and will make it...

Page 5: ...commendations as well as all other recommendations that may be provided by the manufacturers of chemical products Throughout these operations the intention is to provide a non exhaustive list of the p...

Page 6: ...ate personal protection equipment gloves breathing masks goggles protective clothing etc Users must be completely familiar with the chemical products and with the use of the equipment In order to prev...

Page 7: ...amp Any leftover product after being applied should be put back into the original container and be stored in a dry ventilated place During cleaning tasks of spilt components it will be essential to us...

Page 8: ...MACHINE With no oil 260 Kg with oil 330 Kg DIMENSIONS 970x840x1255 mm 2 SISTEMS SLAVE LUBRICATION PUMP DURING MACHINE WORK IN AN EMERGENCY SITUATION IT CAN OPERATE WITH TRANSFER PUMP AIR DISTRIBUTOR...

Page 9: ...3530 Front housing 3533 Transformer housing 3536 Cover of the control cabinet 3538 Transformer cover 3571 Hose outlet unit 7043 Air pressure gage 52 7044 Hydraulic high pressure gage 62 7045 Products...

Page 10: ...ntroller ESM4420 7053 Start stop button 7054 Ammeter 7055 Main switch 7056 Emergency stop 7057 Red signal light 7058 Green signal light 7059 Electric cabinet lock 7074 Cycle counter TCT201 7168 RESET...

Page 11: ...11 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual REAR REF DESCRIPTION 2332 Air distributor set 3534 Back cover 5284 Lubrication Liquid Bottle 3534 5284 2332...

Page 12: ...UAL 07 2022 Translation of the original manual LEFT SIDE REF DESCRIPTION 3531 Isocyanate heater protection 3534 Back cover 3535 Control cabinet 6040 Identification plate 9110 Black heat shrink tubing...

Page 13: ...2022 Translation of the original manual RIGHT SIDE without back cover or grill REF DESCRIPTION 3532 PolYol heater protection 5737 Electric motor 112M 4 5 5 Kw 7039 Solenoid valve 7140 Pump PHP 1 20 2...

Page 14: ...14 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual DETAIL no housings REF DESCRIPTION 3002 Manhole cover 7092 Oil filler cap 7092 3002...

Page 15: ...ginal manual DETAIL no housings REF DESCRIPTION 3572 Input non return valve lubrification 3573 Output non return valve lubrification 5284 Lubrication Liquid Bottle 5285 Plug 1 4 9100 Polyamide tube 8x...

Page 16: ...r set Spare KIT Polyol gaskets 3599 5297 O ring int52 x 3 x1 5298 Nylon guide bushing 28x15 x1 5299 Piston guide 39 6x10 x1 5301 Buffer seal VARISEL 35 4 x2 7709 Buffer seal VARISEL 28 x1 Spare KIT Is...

Page 17: ...rtight washer 3 8 2850 18 Sphere 3553 Inlet ball seat 3554 Ball stopper 3567 Plug 3 8 w spring housing 3568 Spring 3578 Elbow M 3 8 NPT pipe 12 3950 Pump head 5243 Plug 1 4 NPT 5280 Plug 1 2 NPT 5281...

Page 18: ...ith solenoid valve REF DESCRIPTION GR004 Cylinder group 2421 O ring int14 x 3 3570 Solenoid valve base plate 5286 Allen screw M8 x 40 5287 Allen screw M6 x 35 5292 Mechanic limit switch 7001 M M 3 8 G...

Page 19: ...L 07 2022 Translation of the original manual GR004 Cylinder group REF DESCRIPTION GR005 End of course group GR006 Lubrication pump group 3545 Cylinder body 3561 M12 tie rod 5288 O ring int55 x 4 GR006...

Page 20: ...3556 Hexagonal pillar 3565 Anti turn guide 3583 Cylinder head polyol side 3951 B Base Polyol side 3952 Closing ring 5065 O ring int40 x 2 5290 Wiper seal 28 38 5 8 5298 Nylon bronze guide bushing 28x...

Page 21: ...ic plug 1 4 NPT 3582 Cylinder head isocyanate side 3951 A Base isocyanate side 3952 Closing ring 5065 O ring int40 x 2 5290 Wiper seal 28 38 5 8 5293 O ring int60 x 2 5 5298 Nylon bronze guide bushing...

Page 22: ...lubrication side 3585 A Piston rod union end of stroke side 3590 Elastic ring for fastening the pin 3946 A Piston rod 3947 Guide and buffer seal housing 3948 Piston Head Cap 3949 Piston Head 5299 Pis...

Page 23: ...nual GR007 Hydraulic piston group REF DESCRIPTION 2213 Piston seal Spare KIT piston seal x2 piston guide 1 3540 Piston 3541 C Piston rod isocyanate side 3541 D Piston rod polyol side 3589 Piston union...

Page 24: ...103 O ring int30 x 2 2104 Filter body 2105 Filter holder 2106 Filter 2107 Safety ring 20 x 1 2 2108 Watertight washer 3 4 2109 M M 3 4 G 1 1 16 SAE joint 2111 Plug 3 8 2112 Watertight washer 3 8 2113...

Page 25: ...IR DISTRIBUTOR SET 2332 REF DESCRIPTION 3579 Air distributor 7003 Female quick connector 3 8 7032 Air regulator 1 2 MC202 R00 7033 Valve 1 2 7034 Spike 1 2 7036 Air manometer 51 7069 Elbow M F 1 2 NPT...

Page 26: ...3053 14 Spring for resistance 3056 Thermocouple probe 3057 Probe connector 3076 3 4 NPT x6 plugs 3081 14x485 1500W x6 resistance 3574 3 8 NPT joint 12 tube connector 3580 Isocyanate Heater 3581 Polyol...

Page 27: ...27 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual 11 HIDRAULIC PUMP AND SLEEVES 7087 7228 3591 3593 3595 3597 2114 3576 3577 3575 5738 7140 7140 5737 3598...

Page 28: ...sleeve 3 8 3592 Return tank sleeve 1 2 3593 Hidraulic pressure gage sleeve 1 4 3595 Recirculation sleeve 3 8 3597 Suction pump set1 3598 Ball valve 1 5850 Oil tank breather 5851 Vent plug Ref DESCRIP...

Page 29: ...air conduit tube 6 2750 Anterior connecting block 3007 Electrical connector 7004 M 1 4 NPT M 1 2 SAE joint 7005 M 1 4 NPT M 9 16 SAE joint 7008 M 1 4 NPT M G3 8 joint 7009 Probe connector unit 7010 Sw...

Page 30: ...l manual 7006 HOSE FITTING Ref DESCRIPTION 2751 Insulator separator 3004 ISO hose fitting 3005 POLY hose fitting 7006 Connector 5 16 hose 1 2 7007 Connector 5 16 hose 9 16 7120 Male air connector 7121...

Page 31: ...Y gun line hydraulic 3100 C Armaflex thermal coating 3500 Bicolor anti abrasion covering 4763 Inner Allen screw M6 7004 M 1 4 NPT M1 2 SAE joint 7005 M 1 4 NPT M9 16 SAE joint 7006 Connector 5 16 hose...

Page 32: ...l transformer 7212 Rectifier 7213 Earth terminal 7215 Heater connection terminals 7219 Maneuvring connection terminals 7221 Solid state relays 9001 General magnetothermal 3x63A 9002 Contactor 25A 9003...

Page 33: ...33 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual 14 ELECTRICAL DIAGRAMS...

Page 34: ...34 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual...

Page 35: ...35 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual...

Page 36: ...36 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual...

Page 37: ...37 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual...

Page 38: ...l h On off POLY ISO heaters i Red pilot excess pr or temp of isocyanate j Isocyanate Thermostat k Red pilot hose excess temperature l Hose thermostat m On off heater hose n Hose ammeter o POLY ISO pum...

Page 39: ...MANUAL 07 2022 Translation of the original manual y y Air intake stopcock z1 Isocyanate input connection z2 Polyol input connection z3 Compressed air inlet connection z4 Auxiliary compressed air conn...

Page 40: ...of recirculating liquids must be carried out before using the machine for bleeding the air in the same 2 11 Put the general switch a in the ON position 12 Connect hydraulic pump by start button p 13...

Page 41: ...cking when the machine reaches the end of the cycles indicated This cycle counter e can perform two functions 1 Only count cycles when the machine is not stopped 2 Count cycles and blocking the machin...

Page 42: ...he stopcock taps on the products in the gut and pull the trigger several times until the pressure in the products decreases below 30 bars see output pressure gages q v 7 Deactivate the pump with the s...

Page 43: ...rs with solvent and then cover with Celtipol grease 9 Clean the large needles in the plug on the material tanks with solvent cover with Celtipol grease reinstall the plugs caps on the drums when recei...

Page 44: ...procedure to locate breakdowns is as follows 1 Identify the product missing 2 Check the pressure gage corresponding to the material that is missing q v in such a manner that if the reading is higher...

Page 45: ...r ball If the flash appears on the ascending run check the seating of the upper ball In any case repair works should be carried out as soon as possible The unit should be open and in contact with the...

Page 46: ...hine the main switch a must be set to the ON position lighting up the green LED light b located above the switch If this LED does not light up this indicates that the electrical power does not exist o...

Page 47: ...gher decompensation is the result of an obstruction If the pressure is lower decompensation is the result of a problem in the pumping system 6 Cavitation Cavitation occurs when the pumping system requ...

Page 48: ...nning and the red light g i above the temperature controllers lights up The situation of the red light that lights indicates where the fault occurs The fault can also be seen in the corresponding prod...

Page 49: ...ICATION The simplest way to objectively detect if there are faults in the application is to observe the spraying which is affected by the following parameters Temperature A material that is too hot wi...

Page 50: ...thermal coating p 31 3500 Bicolor anti abrasion covering p 31 3503 Motor ventilation grill p 9 3530 Front housing p 9 3531 Isocyanate heater protection p 12 3532 Polyol heater protection p 13 3533 Tr...

Page 51: ...high pr gage 62 p 9 7045 Products high pr gage 62 p 9 26 7046 Presostat p 26 7049 Thermometer and hydraulic level p 9 7052 Temperature controller ESM4420 p 10 7053 Start stop button p 10 7054 Ammeter...

Page 52: ...2022 Translation of the original manual 26 TRANSFER PUMPS C M 16 Technical characteristics of the equipment Air pressure 7kg cm Air consumption 200l min Maximum product outlet pressure 20kg cm Pressu...

Page 53: ...to be stored at all times in suitable containers following the manufacturer s recommendations Containers must not be opened until immediately before being used in order to avoid contamination by damp...

Page 54: ...t the product outlet hose 2918 at both ends Connect the air inlet hose 2919 to the pump through the pressure regulator kit 5077 Connect the air hose 2919 to the air outlet The pump will start working...

Page 55: ...400 TECHNICAL MANUAL 07 2022 Translation of the original manual Kit 5006 Kit 5072 Kit 5075 Kit 5071 Kit 5006 5028 5069 5827 5826 Kit 5072 5059 5059 5060 Kit 5071 5034 5036 Kit 5075 5052 5051 5054 505...

Page 56: ...002 5003 5049 5047 Kit 5075 5045 5048 5050 5046 5055 5011 5019 5013 5007 5005 Kit 5077 5008 5009 5010 5014 5016 5015 Kit 5006 5027 5025 5024 5056 5057 5058 Kit 5072 Kit 5074 5064 5066 5065 5068 5067 5...

Page 57: ...olt 3 5055 Screw M4 3 5056 Upper stem 1 5057 Top stop ring 1 5058 Lower stop ring 1 5064 Fluid separator 1 5065 O ring int 40x2 1 5066 Internal cane 1 5067 Lower stem 1 5068 Suction rod 1 5080 Piston...

Page 58: ...roducts with new or recycled products in accordance with the laws of each country Conditions 1 This guarantee is valid only when presented with the original invoice or sales receipt indicating the dat...

Page 59: ...carried out by a non authorized technical service or by the consumer Accidents lightning water fire inadequate ventilation or any cause beyond the control of CELTIPOL Electronic components inside the...

Page 60: ...60 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual 28 CE DECLARATION...

Page 61: ...61 CHL 400 TECHNICAL MANUAL 07 2022 Translation of the original manual...

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