background image

18

11

Part #

Part Name

28

Outboard Bearing Cover

29

Pump Shaft

29A

Drive Shaft

31

Bearing Lock Nut

31A

Bearing Lock Nut Washer

76

Lip Seal

77

Casing Gasket

77G

Containment Shell Gasket

77H

Sleeve Gasket

77K

Frame Gasket

77L

Drive Shaft O-ring

95

Mechanical Seal

149

Clamp Ring

149A

Clamp Ring Dowel

149B

Clamp Ring Screw

150

Containment Shell

163A

Outer Rotor Key

Part #

Part Name

167

Outer Magnet Assembly

171A

Inner Rotor Key

175

Inner Magnet Assembly

180

Bearing Cartridge

181

Bearing Housing

182

Bearing Bushing

182A Bearing Dowel

180A

Bearing Housing Screw

190

Casing Ring Assembly

195

Casing Cover Ring Assembly

200

Journal Sleeve

200B

Tolerance Ring

210

Thrust Collar

210A

Thrust Collar Dowel

324

Gland 0-ring

325

Gland 0-ring

Part #

Part Name

3

Impeller

4

Impeller Key

5

Casing

5A

Casing Drain Plug

9

Frame Foot

9F

Frame Foot Jack Bolt

9G

Frame Foot Jack Bolt Nut

12

Impeller Nut

12A

Impeller Washer

12B

Impeller Spring Washer

12D

Locking Set Screw

13

Gland

17

Bearing Spacer

22

Casing Cover

25

Inboard Bearing

25A

Outboard Bearing

26

Frame

Frame I has foot cast integral with the bearing housing.

Optional parts for secondary containment seal.

Pump

Flanges

Forces

Moments

Discharge

Suction

Fx

Fy

Fz

F

Mx

My

Mz

M

F & M

Fr

Mr

Fr

Mr

Fr & Mr

1 x 1.5 x 6 394 267 311 284 556 384 182 350

194

56

267 136

1.5 x 3 x 6 394 270 311 285 556 532 182 395

194 136 270 182

1 x 1.5 x 8 394 222 311 274 556 264 182 321

194

56

222 136

2 x 3 x 6 484 489 519 431 1035 391 260 568

225 234 489 391

1.5 x 3 x 8.5 484 455 519 422 1035 391 260 568

221 136 455 391

2 x 3 x 8.5 484 482 519 429 1035 391 260 568

205 234 482 380

3 x 4 x 8.5 484 488 519 431 1035 391 260 568

185 391 488 391

1 x 2 x 10 484 387 519 407 468 391 260 331

221

56

397 234

1.5 x 3 x 10 484 399 519 407 1035 391 260 568

221 136 399 391

2 x 3 x 10 484 421 519 413 1035 391 260 568

205 234 421 219

3 x 4 x 10 484 473 519 426 1035 391 260 568

185 391 473 391

4 x 6 x 10 454 488 554 433 1202 391 260 645

123 391 454 391

Pump

Size

Frame 

I

Frame 

II

Frame 

III

ALLOWABLE PIPING LOADS M300 SERIES PUMPS

NOTES:

1) All forces and moments are considered at, through and

about the three axes x, y and z.

a) All forces (Fx, Fy, Fz, 

F) and moments (Mx, My, Mz,

M) listed under the ”Pump“ section of the chart are

considered at the intersection of the three axes and
apply to the pump as a complete unit.

b) All forces (Fr) and moments (Mr) listed under the

“Flanges” section of the chart are resultant values, and
are considered at the intersection of the axis and the
face of that particular flange.

c) All values are maximums and no value may be exceeded.

The summation of forces (

F) applies whenever forces

exist in more than one direction. The summation of
moments (

M) applies whenever moments exist about

more than one axis.

d) All forces are given in pounds.
e) All moments are given in foot pounds.
f) All of these values are good for pumps constructed of

ductile iron, steel, and stainless steels. For pumps of
any other materials, contact the engineering depart-
ment for the allowable piping loads.

2) Forces and moments are limited by reduction of internal

pump clearances and/or a movement of 0.010 inch of
the coupling end of the pump shaft.

(Actual)

(Allowable)

+

1.0

(Actual)

(Allowable)

Fr 

(Actual)

Fr 

(Allowable)

+

1.0

Mr 

(Actual)

Mr 

(Allowable)

3) The pump and motor shafts must be realigned after the

forces and moments are applied, to reduce the frequency
of bearing and mechanical seal maintenance.

4) The summation of forces (

F) is obtained by taking the

square root of the sum of squares of the individual forces.

F = [ (Fx)

2

+ (Fy)

2

+ (Fz)

2

]

1/

2

5) The summation of moments (

M) is obtained by taking

the square root of the sum of the squares of the individual
moments.

M = [ (Mx)

2

+ (My)

2

+ (Mz)

2

]

1/

2

6) The three axes are identified as follows:

a) The x axis is the same as the axial centerline of the 

pump shaft.

b) The y axis is vertical through the center of the 

discharge flange and intersects and is perpendicular 
to the x axis.

c) The z axis is horizontal through the intersection of 

the x and y axes, and is perpendicular to both the 
x and y axes.

PUMP SECTION VIEW

Summary of Contents for Dean Pump M300

Page 1: ...ng equipment Safety glass es with side shields heavy work gloves use insulated work gloves when handling hot items steel toed shoes hard hat and any other protective gear as needed for protection One example of other gear would be breathing apparatus when working near toxic materials Use only top quality tools Stop the pump Turn off the power supply electricity steam etc to the pump driver motor t...

Page 2: ...al 13 Optional Protection Systems 14 Temperature Probe 14 Electrical Power 14 Vibration 14 Pressure Switch 14 Level Switch 14 Secondary Containment Seal 14 Pump Lubrication 14 Starting the Pump 15 Pump Start Up Checklist 16 Spare Parts 17 Ordering Spare Parts 17 Secondary Containment Seal Section 17 Pump Section View 18 Parts List 18 Internal Circulation Flow Path 19 Disassembly and Assembly Proce...

Page 3: ...Watches spring driven or electronic will be ruined if exposed to the strong magnetic field of this pump or its parts WARNING FREIGHT When shipping raw or bare magnet assemblies especially by air special precautions may be necessary Usually the shipment of an assembled pump is not a problem Consultation with Dean Pump and the freight company is recommended This pump is designed incorporating a rela...

Page 4: ...graph g from the inside of the outer magnet assembly 167 Clean both the outer magnet assembly 167 and the containment shell 150 of any particles which might have been attracted to them to prevent damage to the magnets during operation Ferrous particles which stick to the magnet surfaces can be removed by using a piece of masking tape rubbed sticky side across the magnet surfaces u CAUTION Strong m...

Page 5: ...ing this operation to protect the magnets f If the pump is equipped with an optional Secondary Containment Seal install new gland O rings 324 325 into the groves in the gland 13 and lubricate the O rings with a light oil Carefully remove both O rings from a new mechanical seal assembly 95 lubricate them with the special lubricant supplied and then re install them into the mechanical seal assembly ...

Page 6: ...ight be attracted by the magnetic field Any such material is difficult to remove u Remove the four cap screws 180A which retain the bearing cartridge 180 to the casing cover 22 Slide the bearing cartridge 180 from the casing cover 22 The flange of the bearing cartridge 180 is tapped to accept two jackscrews to facilitate disassembly if necessary v Remove the casing cover ring assembly 195 by pryin...

Page 7: ...um value shown in the chart the inner magnet assembly 175 the outer mag net assembly 167 or both need to be replaced Return these to Dean Pump for determination of which or both are bad To further dismantle the pump perform the following steps in the sequence shown a Insert a piece of flat steel into the periphery of the impeller 3 between the blades of the impeller 3 to restrain it from turning w...

Page 8: ...scraper Wet the gasket before and during the scraping operation to reduce the possibility of fibers becoming airborne Wear a respirator during this operation and until all debris has been disposed of in a plastic bag Remove all of the gasket material down to clean metal surfaces on both parts that contacted the gasket Place all of the gasket residue in a plastic bag seal the bag and dispose m Remo...

Page 9: ...on and the possibilities of the release of fluid vapors and or fumes d Remove the coupling guard Remove the coupling spacer e Drain all the fluids from all the auxiliary sub systems lubrication cooling heating etc that are connected to the pump Drain each fluid into a separate container Use caution required for each fluid after reading the MSDS Material Safety Data Sheet for each DISASSEMBLY AND A...

Page 10: ... outside diameter of the stationary coupling hub Rotate the shaft on which the dial indicator is mounted allowing the indicator button to ride on the outside diameter of the stationary hub The indicator dial movement will show the difference in the center locations of the two shafts Good practice suggests alignment to within 0 002 T I R Angular and offset alignment is adjusted by placing thin meta...

Page 11: ...54 488 554 433 1202 391 260 645 123 391 454 391 Pump Size Frame I Frame II Frame III ALLOWABLE PIPING LOADS M300 SERIES PUMPS NOTES 1 All forces and moments are considered at through and about the three axes x y and z a All forces Fx Fy Fz F and moments Mx My Mz M listed under the Pump section of the chart are considered at the intersection of the three axes and apply to the pump as a complete uni...

Page 12: ...ur Dean representative who will assist you in selecting your spares stock ORDERING SPARE PARTS Spare part orders will be handled with a minimum delay if the following information is furnished by the customer with the order 1 Give the pump serial number and size These may be found on the pump nameplate The serial number is also stamped on the suction flange 2 Give the part name part number and mate...

Page 13: ...acer and bump the motor starting button to check motor rotation Operating the pump in reverse rotation may cause extensive damage If the driver rotation is incorrect reconnect the wiring for proper rotation and re check 9 Check the coupling for proper alignment of the motor and rotor shafts Re align if necessary Replace the coupling spacer 10 If the pump has the optional Secondary Containment Seal...

Page 14: ...erating watch the pump carefully for overheating vibration and other abnormal conditions If trouble develops stop pump at once and correct the problem CAUTION When the pump is started immediately observe the discharge pressure gauge and or the flow meter to confirm that the pump is actually operating and at the expected values of pressure and flow Operation of a magnetically coupled pump cannot be...

Page 15: ...erating watch the pump carefully for overheating vibration and other abnormal conditions If trouble develops stop pump at once and correct the problem CAUTION When the pump is started immediately observe the discharge pressure gauge and or the flow meter to confirm that the pump is actually operating and at the expected values of pressure and flow Operation of a magnetically coupled pump cannot be...

Page 16: ...acer and bump the motor starting button to check motor rotation Operating the pump in reverse rotation may cause extensive damage If the driver rotation is incorrect reconnect the wiring for proper rotation and re check 9 Check the coupling for proper alignment of the motor and rotor shafts Re align if necessary Replace the coupling spacer 10 If the pump has the optional Secondary Containment Seal...

Page 17: ...ur Dean representative who will assist you in selecting your spares stock ORDERING SPARE PARTS Spare part orders will be handled with a minimum delay if the following information is furnished by the customer with the order 1 Give the pump serial number and size These may be found on the pump nameplate The serial number is also stamped on the suction flange 2 Give the part name part number and mate...

Page 18: ...54 488 554 433 1202 391 260 645 123 391 454 391 Pump Size Frame I Frame II Frame III ALLOWABLE PIPING LOADS M300 SERIES PUMPS NOTES 1 All forces and moments are considered at through and about the three axes x y and z a All forces Fx Fy Fz F and moments Mx My Mz M listed under the Pump section of the chart are considered at the intersection of the three axes and apply to the pump as a complete uni...

Page 19: ... outside diameter of the stationary coupling hub Rotate the shaft on which the dial indicator is mounted allowing the indicator button to ride on the outside diameter of the stationary hub The indicator dial movement will show the difference in the center locations of the two shafts Good practice suggests alignment to within 0 002 T I R Angular and offset alignment is adjusted by placing thin meta...

Page 20: ...on and the possibilities of the release of fluid vapors and or fumes d Remove the coupling guard Remove the coupling spacer e Drain all the fluids from all the auxiliary sub systems lubrication cooling heating etc that are connected to the pump Drain each fluid into a separate container Use caution required for each fluid after reading the MSDS Material Safety Data Sheet for each DISASSEMBLY AND A...

Page 21: ...scraper Wet the gasket before and during the scraping operation to reduce the possibility of fibers becoming airborne Wear a respirator during this operation and until all debris has been disposed of in a plastic bag Remove all of the gasket material down to clean metal surfaces on both parts that contacted the gasket Place all of the gasket residue in a plastic bag seal the bag and dispose m Remo...

Page 22: ...um value shown in the chart the inner magnet assembly 175 the outer mag net assembly 167 or both need to be replaced Return these to Dean Pump for determination of which or both are bad To further dismantle the pump perform the following steps in the sequence shown a Insert a piece of flat steel into the periphery of the impeller 3 between the blades of the impeller 3 to restrain it from turning w...

Page 23: ...ight be attracted by the magnetic field Any such material is difficult to remove u Remove the four cap screws 180A which retain the bearing cartridge 180 to the casing cover 22 Slide the bearing cartridge 180 from the casing cover 22 The flange of the bearing cartridge 180 is tapped to accept two jackscrews to facilitate disassembly if necessary v Remove the casing cover ring assembly 195 by pryin...

Page 24: ...ing this operation to protect the magnets f If the pump is equipped with an optional Secondary Containment Seal install new gland O rings 324 325 into the groves in the gland 13 and lubricate the O rings with a light oil Carefully remove both O rings from a new mechanical seal assembly 95 lubricate them with the special lubricant supplied and then re install them into the mechanical seal assembly ...

Page 25: ...graph g from the inside of the outer magnet assembly 167 Clean both the outer magnet assembly 167 and the containment shell 150 of any particles which might have been attracted to them to prevent damage to the magnets during operation Ferrous particles which stick to the magnet surfaces can be removed by using a piece of masking tape rubbed sticky side across the magnet surfaces u CAUTION Strong m...

Page 26: ...Watches spring driven or electronic will be ruined if exposed to the strong magnetic field of this pump or its parts WARNING FREIGHT When shipping raw or bare magnet assemblies especially by air special precautions may be necessary Usually the shipment of an assembled pump is not a problem Consultation with Dean Pump and the freight company is recommended This pump is designed incorporating a rela...

Page 27: ...al 13 Optional Protection Systems 14 Temperature Probe 14 Electrical Power 14 Vibration 14 Pressure Switch 14 Level Switch 14 Secondary Containment Seal 14 Pump Lubrication 14 Starting the Pump 15 Pump Start Up Checklist 16 Spare Parts 17 Ordering Spare Parts 17 Secondary Containment Seal Section 17 Pump Section View 18 Parts List 18 Internal Circulation Flow Path 19 Disassembly and Assembly Proce...

Page 28: ...ping equipment Safety glass es with side shields heavy work gloves use insulated work gloves when handling hot items steel toed shoes hard hat and any other protective gear as needed for protection One example of other gear would be breathing apparatus when working near toxic materials Use only top quality tools Stop the pump Turn off the power supply electricity steam etc to the pump driver motor...

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