CEA MATRIX 4000 AC/DC R Operator'S Manual Download Page 1

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Operator’s manual

READ CAREFULLY

1020HB66C-EN-09/2017

SN - JI

xxxxxx

C • A

4000

• 5000

CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.

C.so E. Filiberto, 27 - 23900 Lecco - Italy

Tel. ++39.0341.22322 - Fax ++39.0341.422646

Cas. Post. (P.O.BOX) 205

E-mail: [email protected] - web: www.ceaweld.com

Summary of Contents for MATRIX 4000 AC/DC R

Page 1: ...EN 09 2017 SN JI xxxxxx MATRIX AC DC AC DC R 4000 5000 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 20...

Page 2: ...C Innovative spot welding device to achieve precise and safe joining with a minimal thermal input Multi coldTACK function grants cold spot ting in a rapid sequence thus further widening the benefits o...

Page 3: ...the packaging The system essentially consists of MATRIX AC DC or AC DC R weld unit Separately Welding TIG torches optional Ground cable complete with rapid coupling optional Coolant unit for welding...

Page 4: ...y the following levels Protection level IP 23 S indicates that the equipment can be used both indoors and outdoors Use class S means that the equipment can be used in con ditions subject to heightened...

Page 5: ...r end of this cable see the di agramin the RoboMAT 1 robotic interface manual TIG welding In the TIG process welding is achieved by melting the two metal pieces to be joined with the possible addition...

Page 6: ...the torch back in its normal posi tion Fig F 3 IMPORTANT The high frequency switches off auto matically after switching on PART TO BE WELDED The part to be welded must always be connected to ground i...

Page 7: ...the system from the supply SPARE PARTS Original spare parts have been specially designed for our equipment The use of non original spare parts may cause variations in performance or reduce the forese...

Page 8: ...not possible to memorize or open programmes when the remote controls are connected except for the torch with UP DOWN commands If a remote control is connected followed by self acknowledge ment proced...

Page 9: ...h increased risk of electroshock Product suitable for free circulation in the Euro pean Community Danger High voltage Grounding Positive pole snap in connector Negative pole snap in connector Connecto...

Page 10: ...Automation interface isolation board optional extra 37 Amplified signal board shunt 38 INVERTER control PCB 39 Shunt 40 Spark gap PCB 41 Interface PCB 42 AC side IGBT protection board 43 DC side IGBT...

Page 11: ...11 2101WC13 B...

Page 12: ...PCB 37 Shunt 38 Spark gap PCB 39 Interface PCB 40 Digital interface PCB 41 Automation interface isolation board optional extra 42 AC side protection board 43 DC side protection board 44 Relay PCB 45...

Page 13: ...13 2101WC14 B...

Page 14: ...parts list READ CAREFULLY MATRIX AC DC AC DC R 4000 5000 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX...

Page 15: ...anopola senza indice Knob without index 3 447866A Tastiera a membrana Membrane keyboard 4 352420 Pannello frontale Front panel 5 403617 Attacco rapido Quick connection 6 467087 Adesivo frontale attacc...

Page 16: ...le Front panel cover 12 438700 Manopola interruttore di linea Supply switch knob 13 352425 Pannello posteriore Rear panel 14 485040 Tubo gas Gas tube 15 419049 Presa pannello 9 poli 9 Pin panel plug 1...

Page 17: ...rimario Thermostat on primary heatsink 24 486380 Motore ventilatore Fan motor 25 418781 Condensatore 4700pF 1500V 4700pF 1500V Capacitor 26 286030 IGBT primario Primary IGBT 27 418782 Condensatore 1 F...

Page 18: ...er secondary resistor 42 481574 Trasformatore HF HF transformer 43 427682 Filtro protezione HF HF Filter 44 418877 Condensatore EMC EMC Capacitor 45 478848 Termostato su dissipatore secondario Thermos...

Page 19: ...erter control PCB 60 376930 Filtro torcia ed accessori Torch filter and accessories 61 377187 Scheda segnale amplificato shunt Amplified shunt signal PCB 62 376773 Scheda stabilizzatrice arco di salda...

Page 20: ...tale Front panel 5 403619 Attacco rapido Quick connection 6 467087 Adesivo frontale attacco rapido Quick connection front sticker 7 419050 Connettore comando a distanza Remote control socket 8 403635...

Page 21: ...12 438700 Manopola interruttore di linea Mains switch knob 13 352425 Pannello posteriore Rear panel 14 485040 Tubo gas Gas tube 15 419049 Presa pannello 9 poli 9 Pin panel plug 16 235944 Cavo linea Ma...

Page 22: ...1000V 25 F 1000V Capacitor 26 423242 Diodo primario di snubber Snubber primary diode 27 478787 Termostato circuito primario Primary circuit thermostat 28 286030 IGBT primario Primary IGBT 29 481948 T...

Page 23: ...7071 Resistore 120ohm 50W 120ohm 50W Resistor 43 376782 Scheda protezioni lato AC AC side protections PCB 44 481574 Trasformatore HF HF transformer 45 418877 Condensatore EMC EMC Capacitor 46 286029 M...

Page 24: ...77084 Scheda controllo inverter Inverter control PCB 57 376930 Filtro torcia ed accessori Torch filter and accessories 58 376773 Scheda stabilizzatrice arco di saldatura Welding arc stabilizer PCB 59...

Page 25: ...ati posta sull impianto 4 Il numero di matricola ESEMPIO N 2 pezzi codice n 352420 per l impianto MATRIX 4000 AC DC 400 V 50 60 Hz Matricola n EN Ordering spare parts To ask for spare parts clearly st...

Page 26: ...ator s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 E mail cea ceaweld com we...

Page 27: ...on is pushed the welding machine switches to select the welding process indicated by the LED that stays lit in the following order L1 TIG AC with HF ignition L2 TIG DC with HF ignition L3 TIG DC with...

Page 28: ...elding parameters ac cording to which LED is switched on and the value shown on the DISPLAY which is necessary for the machine to work correctly SAVE MEM Used to save the parameters for the welding pr...

Page 29: ...he operator can decide to TIG weld without using any pulsation mode If this is the case the 2 LEDs are switched off WELDING PARAMETERS Each time the button is pushed the welding machine selects the ne...

Page 30: ...the VERSION of the software installed WAVE ON FAST ULTRA FAST SLOW SYN PULSE CYCLE HOT START ARC FORCE I2 PULSE CYCLE f I1 Ip Ib T1 D Electrode welding MMA 1 Start the welding machine by turning the...

Page 31: ...peak current for pre setting and welding 4000 AC DC 5000 AC DC TIG AC DYNAMIC TIG 5 400 A 5 500 A I A t s L23 SPEED TIG Mixed wave excellent penetration with high welding speed and low electrode cons...

Page 32: ...T START ARC FORCE I2 PULSE CYCLE f I1 Ip Ib WAVE ON FAST ULTRA FAST SLOW SYN PULSE E T4 D LED L28 flashing intermittently To exit simply push the BALANCING and FREQUENCY T4 key again BALANCING LED off...

Page 33: ...t high frequency T7 L2 L3 WARNING The Lift ignition current is created by pushing the torch button only after having touched the workpiece with the electrode 3 ELECTRODE DIAMETER SELECTION Select the...

Page 34: ...ENCODER knob E to set the SPOT WELDING time required 0 01 10 0 sec CYCLE HOT START ARC FORCE I2 PULSE CYCLE f I1 Ip Ib WAVE ON FAST ULTRA FAST SLOW SYN PULSE E T9 T10 D 6 By pushing the WELDING PARAME...

Page 35: ...vated L13 SLOPE UP duration 0 0 5 0 sec L11 PRINCIPAL welding CURRENT I1 4000 AC DC 5000 AC DC TIG DC 5 400 A 5 500 A TIG AC DYNAMIC TIG SPEED TIG COLD TIG SOFT TIG 5 400 A 5 400 A 5 231 A 5 283 A 5 5...

Page 36: ...8 PEAK CURRENT Ip 4000 AC DC 5000 AC DC 5 400 A 5 500 A L21 PULSATION FREQUENCY f 4000 AC DC 5000 AC DC FAST 0 5 500 Hz To exit the setting phase hold the WELDING PARAMETERS SE LECTION key T10 down fo...

Page 37: ...ey T9 until the CYCLE weld ing mode is active CYCLE LED on Press the WELDING PARAMETERS SELECTION Key T10 a number of times to set the following in addition to the WELDING PARAMETERS defined as being...

Page 38: ...ULSE CYCLE f I1 Ip Ib L11 L17 L19 T10 L19 L11 1st LEVEL PEAK CURRENT I1p 4000 AC DC 5000 AC DC 30 400 A 37 500 A WARNING When the SYN PULSE function is active the 1st level PEAK CURRENT I1p is regulat...

Page 39: ...and the 2 STROKES welding mode are used To exit the setting phase hold the WELDING PARAMETERS SE LECTION key T10 down for about 1 second WARNING These WELDING PARAMETERS are only to be acti vated by q...

Page 40: ...D and or MANUAL welding PROGRAMMED WELDING When the WELDING PROGRAM has been saved the operator can weld using only pre set values as they cannot edit any type of parameter function To edit switch to...

Page 41: ...itions WAVE ON FAST ULTRA FAST SLOW SYN CYCLE HOT START ARC FORCE I2 PULSE CYCLE f I1 Ip Ib PULSE D The equipment is protected against problems and if any arise the DISPLAY shows fixed or flashing err...

Page 42: ...CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 LECCO ITALY Cas Post P O BOX 205 Tel 39 0341 22322 Fax 39 0341 422646 cea ceaweld com www ceaweld com ISO 9001 2008...

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