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CD Automation Revo S 1PH, User Manual

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CD Automation Revo S 1PH User Manual Download Page 23

REVO S

 

1PH from 300A to 800A

 

User’s manual

23

M2

M1

+24V

GND

L1

T1

L1
L2/N

L1
L2/N

1

*

2

Relay 

Thermal or

SC/HB/CL

Analog Inp.1

0-10VDC /4-20mA

ANALOG SET POINT

Branch  Circuit

Protection

LOAD

Fan Power Supply

See order code for the value

AUX Voltage Supply

See order code for the value

SLAVE OUT

*

2 

CT Output only for “Y” option

Note: 

Aux Voltage and Load Voltage 

must be synchronized

5.7.1 SSR Control Input schematic

For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable.

5.8 Connection Diagram for Single-phase

Caution:

 

this procedure must be performed only by qualified persons.

M1

9

6

5

13

12

11

10

Analog Input 1

SSR 

INPUT

X = not connected

*1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator.

The Fuse must be branch circuit protection. For UL any listed UL branch circuit fuse would be accettable as an external 
fuse, following national electric code guide for resistive heating of 125% load current rating to protect external wires.

*SSR Input: 

4÷30Vdc 5mA Max (ON >4Vdc / OFF <1Vdc) 
Frequency 3Hz Max  - On time min. 100 ms

Summary of Contents for Revo S 1PH

Page 1: ... 07 2022 1PH from 300A to 800A New version 2019 010 M RS1 300 800 CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

Page 2: ...ty Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947 ...

Page 3: ...ty Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947 ...

Page 4: ...l Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appear...

Page 5: ...te for the environment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verif...

Page 6: ...AUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Tou...

Page 7: ... first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support team to determine whether the issue can be resolved with telephone support How the RMA service works The RMA form and details a...

Page 8: ...tion conditions 14 3 6 Derating Curve and Thermal conditions 14 3 7 Calculating flow capacity of the fan 15 Installation 16 4 1 Dimensions and weight 17 4 2 Fixing holes 17 Wiring instructions 18 5 1 Removing the cover 18 5 2 Line power and Load cable bar dimensions and torque suggested 18 5 3 Cable dimensions suggested of Earth and of the Command Terminals 19 5 4 Terminals Positions 19 5 5 Power ...

Page 9: ...eak alarm and SCR short circuit 26 7 1 Heater break Calibration procedure 26 Input Setting 27 Burst Firing settings 28 Firing type 29 10 1 Zero Crossing ZC with SSR input 29 10 2 Burst Firing BF with Analog Input 29 Supply the electronic board 30 Internal Fuse 31 6 7 9 11 8 10 12 ...

Page 10: ... Nominal current of the load P Nominal power of the load Single phase wiring with inductive load V Nominal voltage phase to phase I Nominal current to the load P Nominal power to the load Open Delta wiring with resistive load V Nominal voltage of the load I Nominal current of the load P Nominal power of the load 1 V V V I P V I P Vcosφ I P 3V tot ...

Page 11: ... that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 2 ...

Page 12: ...7 INPUT 9 description code SSR S 0 10V dc V 4 20mA A FIRING 10 description code Zero Crossing Z Burst Firing 4 Cycles On at 50 Power Demand 4 Burst Firing 8 Cycles On at 50 Power Demand 8 Burst Firing 16 Cycles On at 50 Power Demand 6 Random Firing used with REVO PC R CONTROL MODE 11 description code Open Loop 0 FUSES OPTION 12 description code Fixed Fuses Std for all Units 40A F Fixed Fuses Std C...

Page 13: ... VA Max Relay output for Heater Break Alarm 0 5A a 125VAC only with HB option 3 2 Input features Analogic Input V 0 10Vdc impedance 15 kΩ Analogic Input A 4 20mA impedance 100 Ω Potentiometer 10 kΩ min Digital Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3Hz Max duty cycle min 100 ms 3 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage Uimp Latching current M...

Page 14: ...age temperature 25 C to 70 C 13 F to 158 F Installation place Don t install at direct sun light where there are conductive dust corrosive gas vibration or water and also in salty environmental Altitude Up to 1000 meter over sea level For higher altitude reduce the nominal current of 2 for each 100m over 1000m Humidity From 5 to 95 without condense and ice Pollution Level Up to 2nd Level ref IEC 60...

Page 15: ...he roof of the cabinet Procedure to size Fan air mass flow V see power loss for each thyristor and fuse mounted indicated in the manual related to the current Output feature and Internal fuse Chapter Qv total power losses w Altitude thyristor fuse power loss 0 100 meters f 3 1 m3k Wh ta ambient temperature C 100 250 meters f 3 2 m3k Wh tc cabinet temperature C 250 500 meters f 3 3 m3k Wh V fan air...

Page 16: ...istances inverticalandinhorizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 4 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FAN in aspi...

Page 17: ...les 4 1 Dimensions and weight 7 12 7 12 7 7 12 12 97 490 7 12 7 12 7 7 12 12 97 530 REVO S 1PH 300A 700A S12 W 137mm H 520mm D 270mm Weight 15 kg REVO S 1PH 800A S15 W 137mm H 560mm D 270mm Weight 17 2 kg REVO S 1PH 300A 700A S12 REVO S 1PH 800A S15 H D D W W H ...

Page 18: ...ggested Current Connector Type Torque Cable Cable Terminal Bar Lb in Nm AWG mm2 kcmil 300A S12 Power field wiring Bus Bar with M10 screw 265 30 0 2 x 1 0 2 x 70 350 UL Listed ZMVV Copper Tube Crimp Lug Bus bar 30x5mm 400A S12 Power field wiring Bus Bar with M10 screw 265 30 0 2 x 3 0 2 x 95 600 UL Listed ZMVV Copper Tube Crimp Lug Bus bar 66x4mm 500A S12 Power field wiring Bus Bar with M10 screw 2...

Page 19: ...Earth and of the Command Terminals Current Earth Command Terminals Cable Screw Cable mm AWG M mm AWG 300A S12 50 1 M8 0 50 18 400A S12 50 1 M8 0 50 18 500A S12 70 1 0 M8 0 50 18 600A S12 70 1 0 M8 0 50 18 700A S12 70 1 0 M8 0 50 18 800A S15 70 1 0 M8 0 50 18 5 4 Terminals Positions ...

Page 20: ...20 REVO S 1PH from 300A to 800A User s manual 5 5 Power Terminals 300A 800A S12 S15 Terminal Description L1 Line Input Phase 1 T1 Load Output Phase 1 T1 L1 ...

Page 21: ... page 24 8 Not Connected CT Output only for Y option connected to RPC see schematic page 24 9 Output 10Vdc stabilized 1 mA MAX 10 0V GND Terminal Description 11 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 12 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 13 COM I Common Digital Input 14 Not Connected 15 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 16 Fan supply 230V Standard 115 Op...

Page 22: ...rating to protect external wires 2 The auxiliary voltage supply of the Revo S unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer as designated 3 For SSR input connection follow next page schematic M2 4 24V SLAVE OUT N 3 Analog Input 1 Not connected Fan supply ...

Page 23: ...hematic below and configure Digital Input 1 as Fast Enable 5 8 Connection Diagram for Single phase Caution this procedure must be performed only by qualified persons M1 9 6 5 13 12 11 10 Analog Input 1 SSR INPUT X not connected 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The Fuse must be branch circuit protection For UL any listed UL branch cir...

Page 24: ... resistive heating of 125 load current rating to protect external wires 2 The auxiliary voltage supply of the Revo S unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer as designated Indicative connection diagrams Refer to local regulations for proper system pr...

Page 25: ...act open or Over temperature on heat sink HB LED OFF Load OK LED ON Load Fault only with HB option 6 CAL BF 2 BF 4 BF 8 BF 16 Keep pressed for 2 sec Wait more than 10 seconds after power on The LEDs turn off for 2 seconds and the setting is displayed END The LEDs turn off for 4 seconds 0 10V 4 20mA 0 20mA SSR Keep pressed for 2 sec Wait more than 10 seconds after power on The LEDs turn off for 2 s...

Page 26: ...ed by pressing the keys simultaneously for 4 seconds The Heater Break calibration procedure is performed in this way The Unit gives the maximum voltage output The leds light up in sequence until the procedure is completed The current and voltage value is stored in memory After about 15 second the unit comes back to the initial situation If load resistance increase more than 20 sensitivity 20 the H...

Page 27: ...uirements that are defined in the order code However if you need to to make changes you must follow the following procedure 8 0 10V 4 20mA 0 20mA SSR Keep pressed Release Remove auxiliary power supply Supply the Unit LED1 LED2 flashing for 3 sec END Press to save the configuration Press to choose the desired configuration ...

Page 28: ...ents that are defined in the Order Code However if you wish to change the Burst Firing cycles es from 4 to 8 you must follow the following procedure 9 BF 2 BF 4 BF 8 BF 16 Keep pressed Release Remove auxiliary power supply Supply the Unit LED3 LED4 flashing for 3 sec Press to save the configuration Press to choose the desired configuration END ...

Page 29: ...a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage 10 2 Burst Firing BF with Analog Input The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 1 and 255 with input signal equal at 50 When is specified 1 the firing type is Single Cycle Burst Firing is a me...

Page 30: ...as shown in the table below The range of the auxiliary voltage that can be set depends on the transformer mounted on the board see the ordering code on Digit 8 see table Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line voltage Transformer range Line voltage RS1_ _ _ _1 90 135V 100 120V 180 265V 200 208 220 230 240V RS1_ _ _ _2 180 265V 200 208 2...

Page 31: ...A S12 FU2055920 250 1000 246400 352000 660 4 800A S15 FU2055920 250 1000 246400 352000 660 4 I2 T are multiplied for K value in function of Vac at 500V K is equal to 0 7 ex 105000 x 0 7 73500 At 660Vac K is equal to 1 Fuses replacement Open the cover and remove the screws then replace it with the correct fuse use the screws with a proper suggested torque indicated below Type Screw Torque Lb in N m...

Page 32: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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