CD Automation REVO C 3PH 1100A User Manual Download

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REVO C

3PH from 1100A to 2100A

User’s manual

Introduction

A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel.

To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero

Crossing voltage with no input signal.

The benefits of thyristor units compared with electromechanical contactors are numerouses: no moving parts,

no maintenance and capacity to switch very fast. Thyristors are the only solution to control transformers and
special loads that change resistance with temperature and with age.

Thyristor

Load

Summary of Contents for REVO C 3PH 1100A

Page 1: ... Solid State Relay 1100A 1400A 1600A 1800A 2100A 014 M RC3 1100 2100 EXTENDED CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

Page 2: ......

Page 3: ...RD Electrical safety Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle...

Page 4: ...al Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appea...

Page 5: ...vironment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verify ground is w...

Page 6: ...CAUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz To...

Page 7: ...ial Authorization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical supp...

Page 8: ...he fan 20 6 8 Wi Fi Transmitter Module 20 Installation 21 7 1 Dimensions and Weight 22 7 2 Fixing holes 23 7 3 Lifting the unit 24 Wiring instructions 25 8 1 Terminals Positions 25 8 2 Power Terminals 26 8 3 IP20 Cover OPTION 28 8 4 Power connection dimensions suggested 29 8 5 Cable dimensions suggested of Earth and of the Command Terminals 30 8 6 Commmand Terminals 31 8 7 Fan Supply For Each Phas...

Page 9: ...Serial Port RS485 only 73 13 3 Using Digital Input Serial Port RS485 73 13 4 Using FieldBus only 74 13 5 Using Digital Input FieldBus 75 Firing type 76 14 1 Zero Crossing 76 14 2 Single Cycle 76 14 3 Burst Firing 76 14 4 Soft Start with Burst Firing 77 14 5 Phase Angle 77 14 6 Soft Start with Phase Angle 77 14 7 Delay Triggering with Burst Firing 78 Current Limit 79 15 1 Current Limit Setting 79 1...

Page 10: ...put signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal The benefits of thyristor units compared with electromechanical contactors are numerouses no moving parts no maintenance and capacity to switch very fast Thyristors are the only solution to control transformers and special loads that change resistance with temperature and with age L1 L2 Thyr...

Page 11: ...rovides wide range of options from simple single phase to complex three phase loads to 690V 100kA short circuit current rating SCCR Not reviewed by UL Enables greater protection in the event of a short circuit UL 508 Listed Shortens project schedules agency testing and expenses Control modes contactor voltage current or power Satisfies a wide range of demanding thermal applications Load firing mod...

Page 12: ... For install the software launch the program and follow the instructions on the screen Run the software configurator and set the correct serial port number by menu setting serial com port number To connect the unit at the PC it s necessary to use the micro USB 2 0 Modbus RTU cable USB connection need a driver to work properly you can find it from our site However the configuration software install...

Page 13: ...ly the Unit 5 Go in the Operator menu Set the parameters Operative Load Voltage and Nominal Current of the load using the frontal keypad or Thyristor configurator software The Unit is ready to work The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the l...

Page 14: ...three phases with REVO C 3PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on three phases with REVO C 3PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Open Delta wiring with resistive load control on three phases with REVO C 3PH V Nominal voltage of the load I Nominal curr...

Page 15: ...e that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 5 ...

Page 16: ...Version 2 APPROVALS 14 description code note CE EMC For European Market IP protection rating 0 0 CE EMC For European Market IP protection rating 20 1 UL CE EMC For European Market IP protection rating 0 2 UL CE EMC For European Market IP protection rating 20 L LOAD TYPE 15 description code note Normal Resistance 0 IRSW Infrared Short Wave 1 MoSi2 Heaters 2 2 SiC Heaters 3 Transformer Coupled with ...

Page 17: ...he CD Automation App direct to your thyristor unit in the cabinet to read current voltage power and energy totalization as well as the ability to change parameters to improve process and product quality without opening the cabinet door APP Free of charge download it from Google Play or Apple Store DATA LOGGER This feature is important to see the historical data of parameter like Current Voltage an...

Page 18: ...0 kΩ min Logic input SSR Fast Enable 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc duty cycle min 100 ms max 3Hz 6 3 Output features 600V Current Output Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max peak one cycle Leakage current FUSE I2 T value Suggested A2s at 660V Frequency range Power loss Thyristor Fuse FANS 230Vac Standard 115Vac Option A V up to 600V mAeff 10msec A mAeff tp ...

Page 19: ...ons Ambient temperature 0 40 C 32 104 F at nominal current Over 40 C 104 F use the derating curve max 50 C Storage temperature 25 C to 70 C 13 F to 158 F Installation place Don t install at direct sun light where there are conductive dust corrosive gas vibration or water and also in salty environmental Altitude Up to 1000 meter over sea level For higher altitude reduce the nominal current of 2 for...

Page 20: ...AL3B ESP F 802 11b g n 2412 2462 MHz 802 11b g n 2412 2462 MHz Output Power Output Power 802 11b 15 58 dBm Max OR 802 11b 14 0 dBm Max 802 11g 13 72 dBm Max 802 11g 12 8 dBm Max 802 11n 12 53 dBm Max 802 11n 13 6 dBm Max Antenna gain 1 0 dBi PCB antenna 11 channels Antenna gain 1 0 dBi PCB antenna 11 channels Unit is assembled from tested components complete system is tested This device complies w...

Page 21: ...istances in vertical and in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 7 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FAN in ...

Page 22: ...H 550 mm W 717 mm D 347 mm Weight 72 Kg Size SR23 3PH 1400A 1600A 1800A 2100A H 730 mm W 717 mm D 347 mm Weight 98 Kg W W W W D D D D H H H H 7 1 Dimensions and Weight Standard version with IP0 Optional IP20 Protection Standard version with IP0 Optional IP20 Protection ...

Page 23: ...REVO C 3PH from 1100A to 2100A User s manual 23 7 2 Fixing holes 1100A A 217 5 mm 1400A 1600A 1800A 2100A A 267 5 mm 692 12 5 12 5 50 50 A A A 8 5 A 6 X M8 50 50 8 5 8 5 8 5 8 5 8 5 ...

Page 24: ...24 REVO C 3PH from 1100A to 2100A User s manual 7 3 Lifting the unit take all necessary safety precautions use safety shoes and clothing do not keep lifted for longer than strictly necessary NO ...

Page 25: ...her inductive loads must be equipped with opportune RC filter Use shielded bipolar cables for all the input and output signals The signal cables must not be near and parallel to the power cables Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only 8 1 Terminals Positions 8 MX1 L1 L2 L3 T2 T3 T1 MX2 MX3 M5 M4 USB XL3 X...

Page 26: ...ad Output Phase 2 T3 Load Output Phase 3 600V 1100A 1400A A 114mm B 64mm C 130mm D 153mm E 194mm F 217mm 1600A 1800A A 116mm B 60mm C 134mm D 155mm E 194mm F 215mm 2100A A 118mm B 56mm C 138mm D 157mm E 194mm F 213mm 690V 1100A 1400A A 136mm B 43mm C 152mm D 150mm E 195mm F 193mm 1600A 1800A A 138mm B 39mm C 156mm D 152mm E 195mm F 191mm 2100A A 140mm B 35mm C 160mm D 154mm E 195mm F 189mm 2100A w...

Page 27: ... 3PH from 1100A to 2100A User s manual 27 1100A A 315mm B 220mm 1400A 1600A 1800A 2100A A 365mm B 270mm 273 5 68 5 B A L 36 5 15 15 15 10 10 15 267 62 B A T 43 15 15 10 10 15 10 15 4 x Hole D9mm 4 x Hole D9mm ...

Page 28: ...B 10mm 1400A 1600A 1800A A 65mm B 11mm 2100A A 80mm B 12mm 690V 1100A A 78mm B 10mm 1400A 1600A 1800A A 79mm B 11mm 2100A A 80mm B 12mm 8 3 IP20 Cover OPTION 6 3 1 Removing the IP20 cover For each phase 1 Unscrew the two bottom M6 screws 2 Pull out the bottom cover 3 Unscrew the two upper M6 screws 4 Pull out the upper cover ...

Page 29: ... 2x 50x10mm 4xM8 Bus Bar 2x 50x10mm 4xM8 1800A 2100A Bus Bar 3x 50x10mm 4xM8 Bus Bar 3x 50x10mm 4xM8 Example 2x Bus Bar Example 3x Bus Bar For UL approval Current Connection Torque Lb in Nm Type Total section of Bus bars 1100A Bus Bars with 4xM8 screws 675 mm2 265 30 1400A 1600A 1000 mm2 1800A 1500 mm2 2100A 1800 mm2 The directives expressed in the local electrical wiring regulations must be respe...

Page 30: ... K G G TA Fu s An e Pt1 Pt2 FAN 220V K K G G TA Fu s An e Pt1 Pt2 FAN 220V K K 8 5 Cable dimensions suggested of Earth and of the Command Terminals Current Earth Command Terminals Cable Screw Cable mm AWG M mm AWG 1100A 95 3 0 M8 0 50 18 1400A 120 4 0 M8 0 50 18 1600A 1800A 2100A 2x95 2x3 0 M8 0 50 18 ...

Page 31: ... 4 20mA Analog Setpoint 5 DI2 Enable Digital Input 6 DI1 Configurable Input SSR Input 7 RS485 A 8 RS485 B 9 Output 10Vdc stabilized 1mA MAX 10 GND 11 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint Terminal Description 12 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 13 COM I Common Digital Input 14 Not connected 15 NC Normally Close contact alarm relay output FUSE in alarm 16 C Common contact alarm...

Page 32: ...nternal Connection Fuse fault Switch 9 Internal Connection Fan fault Switch 10 Internal Connection Fan fault Switch 11 Internal Connection PT1 Thermal Switch 12 Internal Connection PT1 Thermal Switch 13 PT2 Thermal Switch 14 PT2 Thermal Switch 15 Fan supply voltage 230V standard 115 option 16 Fan supply voltage 230V standard 115 option 8 6 4 Terminal M6 Option Terminal Description 1 Auxiliary 24Vd...

Page 33: ...n 15 Fan supply voltage 230V standard 115 option 16 Fan supply voltage 230V standard 115 option 8 8 Thermal Switch For Each Phase MX1 MX2 MX3 Terminal Description 13 PT2 Thermal Switch 14 PT2 Thermal Switch FAN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 MX Pt2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 MX 1 2 3 1 2 3 ...

Page 34: ...13 5 6 12 11 4 3 1 2 8 7 2 4 15 17 16 1 AUX AUX 3 10V GND COM I DI 2 DI 1 NC C NO NC C NO Ethernet Profibus Micro USB FAN power USB Retransmit output 24Vdc power input Analog Input 1 Digital Input 2 Digital Input 1 10Vdc supply Analog Input 2 Auxiliary voltage supply Second thermal switch Microprocessor Wi Fi M6 RS485 HB relay alarm General alarm Fuse alarm Branch Circuit Protection TO LOAD Option...

Page 35: ...on MICRO USB 2 0 MX M4 M5 Enable Conf Input SSR L3 L2 L1 L3 L2 L1 13 15 16 14 T2 T1 T3 9 10 13 14 5 6 12 11 4 3 1 2 8 NC NO C B A 7 11 15 17 16 NC NO C K1 2 3 10 10 9 9 1 3 24Vdc input 24Vdc input 24Vdc input Ethernet Profibus M6 4 24V IN GND 3 2 1 RETRANS OUT 0 10Vdc 4 20mA M6 4 24V IN GND 3 2 1 RETRANS OUT 0 10Vdc 4 20mA M6 4 24V IN GND 3 2 1 RETRANS OUT 0 10Vdc 4 20mA Branch Circuit Protection ...

Page 36: ...t use follow the schematic below and configure Digital Input 1 as Fast Enable M5 9 6 5 13 12 11 10 Analog Input 1 SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms T1 T2 T3 T1 T2 T3 T1 T2 T3 N T1 L1 L3 L2 T2 T3 Load Type Delta Star Star Neutral Open Delta ...

Page 37: ...it AN Analog Input 1 Setpoint AN Analog Input 1 Setpoint Analog Input 2 ENABLE Conf Input SSR RS485 RS485 10V GND Not connected COM DI NC NO COM NO NC COM 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The Fuse must be branch circuit protection For UL any listed UL branch circuit fuse would be acceptable as an external fuse following national elec...

Page 38: ...the keys are used as follows Press to Function Scroll through the parameters on the home page Local Remote Switch between local and remote set point for power demand Up Increment power demand set point when set to local Down Decrement power demand set point when set to local Press and hold for about two seconds to access the menus To view the status parameters Press Function once to advance from o...

Page 39: ...own to set the password see the table 5 Press function to enter the password and advance to the first parameter of the menu 6 Press Up to advance to the next parameter and repeat to reach the desired parameter 7 Press function to start editing the parameter The parameter name flashes in the upper display 8 Use Up and or down to edit the parameter setting 9 Press function to enter the new setting T...

Page 40: ...larm Flashing Active alarm Off No alarm 9 3 Displayed alarms Alarm or Message Description HeatBrk Heater Break Aux High Aux voltage too high Aux Low Aux voltage too low BakeOut Heater Bakeout function active ComError Communication Watchdog error Line Loss Line power not detected I Limit Output limited by current limit feature SD Error SD card error SHRT Short Circuit on SCR SCR Temp Thermal Switch...

Page 41: ...Analog in 1 Port 1 Baud FUSES Volts Out I Limit SP Min Cycle Analog in 2 Port 1 Addr Dig in 1 Current Nom Line V Soft Start An2 Funct Port 2 Baud Dig in 2 Power Nominal I Start Ramp DI1 Functn Watchdog FAN Volts In Soft Start Delay DI2 Functn WD Reset Enable Frequency SP Select Cycle Time Alm Out Fn Wi Fi Addr SP Source Pwr Factor Feedback IL SP Src Field Name Analog In1 Load Ω Pb Power Retransmit...

Page 42: ...icates the average RMS voltage input 0 to 65535 V 47 Read Only Frequency Indicates frequency of the power input 0 to 655 35 Hz 9 Read Only Pwr Factor Indicates power factor of the output power 0 to 1000 102 Read Only Load Ω Indicates the resistance of the load 0 to 655 35 Ω 46 Read Only I Limit SP Indicates the maximum percent ofthe nominal current that the power control allows This parameter indi...

Page 43: ...t Range Unit Modbus Address Par Type I Limit SP Set the maximum percent of the nominalcurrent that the powercontrol allows This parameter indicates RMS current by default When parameter 52 is set to 1 this parameter indicates peak current 100 0 to 100 0 17 Read Write Nom Line V Set the nominal value for the line voltage input 220V 0 to 1023 V 37 Read Write Nominal I Set the nominal load current Ma...

Page 44: ...dbus Address Par Type Min Cycles Set the minimum number of On cycles and off cycles for burst firing 8 0 to 999 9 n 20 Read Write Soft Start Set the duration of the soft start in increment of 100mSec The power controller ramps set to point changes over the time set here For more information see Firing type page Soft Start with Burst Firing and Soft Start with Phase Angle 100 10 sec 0 to 255 0 to 2...

Page 45: ...t for a given deviation 10 0 to 255 26 Read Write Ti Power Set how aggressively the integral part of the control algorithm acts A larger settings yields a larger adjustment for a given deviation over a given time 50 0 to 255 27 Read Write Pb Current Set the gain for the current loop A largervalue yields a larger adjustment for a given deviation 10 0 to 255 63 Read Write Ti Current Set how aggressi...

Page 46: ... 28 Read Write Logging Enable or disable data logging on the internal SD card 0 139 Read Write Option Value Off 0 On 1 DEFAULT Off 0 Parameter Name Description Default Range Unit Modbus Address Par Type Log Period Set how often data is logged 5 sec 0 to 255 sec 70 Read Write Htr Bake Enable or disable the heater bakeout feature 0 140 Read Write Option Value Off 0 On 1 DEFAULT Off 0 Parameter Name ...

Page 47: ... or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Analog In 2 Choose the type of signal to be measured by analog input 2 1 105 Read Write Option Description Value 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 10k Pot 1 Parameter Name Description Default Modbus Address Par T...

Page 48: ...c OFF 1Vdc Frequency 3Hz Max On time min 100 ms When the Fast Enable input is enabled Phase Angle firing is automatically selected Parameter Name Description Default Modbus Address Par Type DI2 Functn Choose how the signal detected by digital input 2 is used 0 33 Read Write Option Description Value Enable Enable power output 0 V Feedback Use voltage feed back when on 2 Local Rmt Local when on Remo...

Page 49: ...uit condition only when included in the option selected for Alarm Output Function 1 34 Read Write Option Description Bit Heater Break Heater Break 0 Short Circuit Short circuit 1 Current Limit Current Limit 2 Therm SCR is over temperature 3 Communication Communication watchdog error 4 FAN Indicate that a fan is not working properly or not supplied 7 DEFAULT None Alarm Bitwise is allowed Parameter ...

Page 50: ... Scale Set the value of retransmitted parameter to be represented by the full scale of the analog output See the table below 0 0 to 9999 124 Read Write Retransmit Recommended Retransmission Scaling Resulting Signal 4 to 20 mADC Resulting Signal 0 to 20 mADC Resulting Signal 0 to 10 VDC Max Value Set Point 100 4mADC 0 20mADC 100 0mADC 0 20mADC 100 0VDC 0 10VDC 100 100 0 V Output xV where x is the N...

Page 51: ...ype of signal for the retransmission output 1 69 Read Write Option Value 4 20mA 0 0 10V 1 0 20mA 2 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Start Disp Choose which parameter is displayed on the home page at power up 1 60 Read Write Option Value Current 0 Volts Out 1 Power 2 DEFAULT Voltage 1 ...

Page 52: ... 30 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default Range Unit Modbus Address Par Type Port 1 Addr Set the address for the primary serial port 1 0 to 255 31 Read Write Port 2 Baud Choose the baud rate for the primary serial port 2 45 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default ...

Page 53: ...it Name Indicate the name of the unit max 16 characters 83 84 85 86 87 88 89 90 Read Only Port 2 Addr Set the address for the secondary serial port or the Profibus Address 0 0 to 1024 122 Read Write Port 2 Indicates the type of secondary communication port 119 Read Write Option Description Value Disabled No secondary communication port 0 Ethernet Modbus TCP or ProfiNet 1 RS 485 RS 485 2 Parameter ...

Page 54: ...ameter Name Description Modbus Address Par Type Dig In 1 Indicate the state of the signal to digital input 1 13 bit8 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Dig In 2 Indicate the state of the signal to digital input 2 13 bit9 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type FAN Indicate the state of the fan 13 bit12 R...

Page 55: ... and week yyww 0 to 65535 49 Read Only Unit Type Indicates the type of power controller 36 Read Only Option Description Value RC 1 Single Phase 7 RC 2 Two Leg three phase 8 RC 3 Three Leg three phase 9 RC 3P Three Leg three phase with phase angle capability 9999 Parameter Name Description Range Unit Modbus Address Par Type Max Voltage Indicates the maximum voltage rating of the power controller 0 ...

Page 56: ...spect it before applying power NOTE the power of the USB port is limited and not designed to power industrial cards so it manages to feed only the essential parts of the electronics For complete control you need to power up the auxiliaries of the power controller 10 3 Recipes A recipe is a file that store the settings of power controller internal parameter Is used to save a power controller config...

Page 57: ...ller REVO C 3PH for 3 phase power controller 4 Choose Serial Port From the Setting Serial Port menu 5 In value Port select the connected COM port to the power controller see the note below 6 To verify communications click Test 7 Click OK NOTE to determine which port is connected to the power controller you can in the Windows Device Manager under Ports COM LPT looking for the COM port named LPC USB...

Page 58: ...ipe Click Save button NOTE In the simple view the change are not live so to take effect the change in simply section is necessary download it with download procedure 10 5 2 To edit a setting in a recipe 1 Click Simple if not already on the simple view 2 Click Open existing recipe 3 Locate and select the recipe file and click Open 4 Click OK 5 Click the menu with the setting you want to change SETU...

Page 59: ...est view 1 Click Test if not already on the test view 2 Click Online 10 5 5 To log in on the test view to change the digital input and analog input functions 1 Click the Access Level value zero when logged out 2 Type the password 1111 3 Click OK 10 5 6 To log out the test view 1 Click the Access Level value 2 Click Log out 3 Click OK 10 5 7 To view data on the scope 1 Click Test if not already on ...

Page 60: ...o Log Enabled 6 Click Set Time 7 If necessary Set the date and time and close the date time window 8 Set Log Time to the number of seconds between records 9 Click Connect 10 Click Config 11 Click Load Configuration to view the current list of logged parameters 12 For up to ten parameters to log Click to add a parameter to the list In a row in the list either Type a parameter s Modbus address in th...

Page 61: ...escribed the Configurator Software and how use it 10 6 1 Program Window Main Menu Access these menus File menu Exit close the program Setting menu Language open language Settings dialog box Serial Port open Serial Port dialog box Option open General Option dialog box Help menu Message Log open a serial communication message view About displays the About dialog with the program name and version and...

Page 62: ... the standard default settings Open existing recipe open an existing recipe file Upload from unit create a new recipe with the value uploaded from a connected power controller Close close the current recipe Save save the recipe in a file Save as save a copy of the recipe in a file Download to unit send the current recipe parameters in the connected power controller Print print the recipe see sampl...

Page 63: ... input status light on when the input is a a closed circuit Enable indicator light on when the power controller is enabled Enable Disable button click on to enable the power controller if a digital input is not configured for this function ON indicator light on when there is demand for the output to be on SC indicator light on when there is a shorted SCR alarm active HB indicator light on when the...

Page 64: ...ow the set point signal from analog input 1 The value is a percent of full scale or can be set with the reference slider Soft Start Time show the time over which set point changes are ramped Output Scaling show the scaling applied to the set point signal before it is used by the control loop Voltage indicator show RMS load voltage Power indicator show RMS load power Current indicator show the RMS ...

Page 65: ...cent data Stop Play click toggle the live view or Hystorical view of graphic signal Scroll right click move the chart right to view older data The Actions to Clear to clear the data from the graph Save to save a JPEG image of the Load Analyzer window with the current trends Export to open a window that includes the trend graph and table with the currently displayed data that can be saved as a JPEG...

Page 66: ...ollerto the computer Delete File erases the selected file from the power controller Close closes the Data Log window and close the log mode on power controller 10 6 6 Data Log Configuration window Data log configuration window is used to view and set the parameter log table Close closes the window Load Configuration refresh and displays the list of parameters being logged Logged parameters list th...

Page 67: ... choose user settable options for the Configurator software Language Available Languages choose the language used in the program NOTE to be active the language change need close and open again the configuration software Serial Port Set the serial port parameter Test click to test for communication with a power controller via the selected port Port select the computer s COM port to use to communica...

Page 68: ...g inputs is used as the source of the set point when the remote set point is in effect When this signal is off analog input 1 is the source of the remote set point When the signal is on analog input 2 is the source of the remote set point Logging this signal turns data logging on or off When the signal is on data is logged When the signal is off data is not logged When this signal is on it superse...

Page 69: ...put detects 12mADC and the input is configured to receive 4 to 20mADC Configure the power controller to recognize the signal and how the power controller uses it on the hardware menu see Analog In 2 on Paragraph 9 4 4 Hardware menu For instructions for wiring see paragraph 8 7 Schematic 11 4 Alarms and Alarm Relay Output When an alarm occurs and while the condition persists the alarm relay is de e...

Page 70: ...ned by the HB Sense parameter Example Resistance 2200W 220V power voltage A 2200 220 10A nominal V 220 V nominal I 10A Nominal resistance R 22 Ohm HB sense parameter 20 threshold value 22 22 x 20 100 22 4 4 Ohm 26 4 Ohm 22 R V I HB sense 20 26 4 NO ALARM 30 25 20 15 10 5 0 Ohm ALARM No HB delay 22 R V I HB sense 20 26 4 30 25 20 15 10 5 0 Ohm HB delay es 2 5 sec NO ALARM 22 R V I HB sense 20 26 4 ...

Page 71: ...12 5 AUX Line Loss This alarm is activated when there is no auxiliary voltage 12 6 I Limit This alarm is activatedwhen the operating current exceeds the current limitvalue set in the I Limit SPparameter 12 7 SD Error When the Logging option is present this alarm is activated when a writing error is found in the SD memory 12 8 SHRT This alarm is activated if the unit detects a short circuit in one ...

Page 72: ...ntact abbreviated as SwS and the command from digital input is abbreviated as SwH 13 1 Using Digital Input only By setting the Digital Input as Enable it is possible to control the enable from Digital Input By closing the digital input via SwH contact the unit will be enabled and by opening the digital input the unit will be disabled The status can be read on bit 2 of parameter 14 on the serial po...

Page 73: ...atic unit both contacts must be enabled Each variation of the SwH contact connected on the digital Input DI is shown on the internal SwS contact allowing correct operation Using the serial port it is possible to change the status of the SwS contact with bit 2 of parameter 14 bearing in mind that it will be overwritten when the digital input is subsequently changed This configuration is useful for ...

Page 74: ...field bus it is possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus NOTE The parameters written are command table reference rescaling if the FieldBus is active but disconnected these values will be forced to 0 SwS Switch software Sws DI Software switch from communication DI Function Conﬁgurated like Not Used or di...

Page 75: ...is possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus bearing in mind that the SwH contact must also be closed to enable it This configuration is useful for having an external contact for a safety or emergency alternative to the FieldBus NOTE The parameters written are command table reference rescaling if the Fie...

Page 76: ...nal signal With input signal at 25 the output is one cycle ON and three cycles OFF With input signal at 50 the output is one cycle ON and one cycle OFF With input signal at 75 the output is three cycles ON and one cycle OFF With input signal at 76 the output is the same of 75 but for each ON cycle the microprocessor divides 76 75 and when the sum of rests is one the unit does one more cycle ON For...

Page 77: ...le in function of the input signal from 0 at 100 The PA firing is normally used for control the inductive loads and is also possible control a primary of transformer coupled with the cold resistances like Superkanthal Molybdenum Platinum Tungsten or Quartz Lamp The only disadvantage with phase angle is the possible generation of interferences that however can be reduced with opportune filters 14 6...

Page 78: ...ounterclockwise Without delay at zero crossing when V1 is to zero projected on the X axis the unit switch On In this case the instantaneous value of the currents are i1 i2 and i3 and this condition for the curve of magnetization could generate transient over currents that can blow the fuses With Delay Triggering the firing of the thyristor are triggered with a delay until the instantaneous value o...

Page 79: ... is the Unit Current Size Default 100 Example For the code RC3 11H____ 100 1100A 15 1 Current Limit Setting The setting of the current limit value can be done in two ways Digital or Analogic Digital Set the parameter from the hardware menu Set the current limit value by the parameter from 0 to 100 of the Current Operator menu Analogic Set the parameter from the hardware menu The value of the Curre...

Page 80: ... mode set the parameter 0 Start the thyristor unit Set the primary input or the setpoint value at 100 Increase the current limit In analog mode increase the value of the analog input In digital mode increase the parameter until to reach the desired value of rms current Stop the thyristor unit The Current Limit Procedure is done Use the configurator software to set the desired current limit value ...

Page 81: ...s active the REVO C power controller ramps the current according to the user set current and ramp time parameters for the heater bakeout function The heater bakeout function does not ramp the output above the normal process set point Once the function has run for the user set time the bakeout function terminates and the power controller attempts to perform control to set point normally Use Heater ...

Page 82: ...ltage demand This control mode compensates the voltage fluctuation of the incoming line supply I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes P VxI Power feed back The input signal is proportional to the power output This means that input signa...

Page 83: ...1100A to 2100A User s manual 83 Phase access and substitution Each phase can be substituted by front unit removing only 4 8 screws without the help of fork lift 18 Remove the IP20 protection if present Remove the phase ...

Page 84: ...00A to 2100A User s manual Electronic Board access and substitution Remove the connectors unscrew the two M6 screws as shown in picture and pull out the board with the support 19 Without IP20 protection With IP20 protection ...

Page 85: ...ply for Electronic Boards Auxiliary Voltage To change auxiliary supply voltage sold the correct link jumper on REVO C board the type of mounted transformer depends of the chosen Voltage in the order code 20 Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line voltage Transformer range Line voltage RC3_ _ _ _1 90 135V 100 120V RC3_ _ _ _2 180 265V 20...

Page 86: ...86 REVO C 3PH from 1100A to 2100A User s manual 20 1 Fuse Board protection The main board is protected with fuses ...

Page 87: ...k M6 terminals 1 and 2 can be used as an auxiliary power supply when the main network fails This auxiliary power supply keeps the communication circuits powered allowing data to be transferred to the supervision system Ethernet Profibus M6 M5 M4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 1 2 3 4 24VDC Input 5 Current 500mA 21 option ...

Page 88: ...n option Other serial communication port are available as option see Communication Manual for details Eth1 M6 M5 M4 Eth2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 1 2 3 4 Pr1 M6 M5 M4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 1 2 3 4 M5 M4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Profibus configuration connectors Ethernet configuration connectors 23 Caution If Bus port is not co...

Page 89: ...00 690 2 1600A FU1400SIBSQB3690700V 1400 161 2 200 000 690 2 1800A FU1400SIBSQB3690700V 1400 161 2 200 000 690 2 2100A FU1600SIBSQB3 600V 1600 190 3 700 000 600 2 I2 T are multiplied for K value in function of Vac at 500V K is equal to 0 7 ex 480 000 X 0 7 336 000 At 660 Vac K is equal to 1 690V Thyristor Size Fuse CODE 200 kARMS Symmetrical A I C Qty for each Phase Total Current ARMS Power Loss W...

Page 90: ...tion The warranty of thyristor is null if no proper fuses are used See tab Warning When it is supply the Thyristor unit is subject to dangerous voltage don t open the Fuse holder module and don t touch the electric equipments 600V K Vac Line voltage 690V Vac Line voltage K 200 400 600 800 900 1100 1300 500 1 2 1 0 0 8 0 6 0 4 0 2 1 6 1 4 1 2 1 0 0 8 0 6 700 0 73 0 7 ...

Page 91: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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