CCM 040-1196-2 Instruction Manual Download Page 4

model no. 040-1196-2

ASSEMBL

Y

6

Align the holes on the centre bracket (A) with 
corresponding upper holes on the stinger base (B). 
Secure using hex bolt (K), two flat washers (Q)  
and a nylon lock nut (N) in the indicated hole. 
Tighten using 15/16" (24 mm) socket wrench  
and adjustable wrench.

Q

N

Q

K

A

B

B

C

A

23

Insert the tethered pin (23) into the aligned holes on 
the centre bracket (A) and stinger base (B). Secure 
using the pin clip (C).

1

2

3

ASSEMBLING THE BIKE CARRIER

TOOLS REQUIRED (NOT INCLUDED)

•  1" (25 mm) adjustable wrench
•  1/2" (13 mm) socket wrench
•  15/16" (24 mm) socket wrench
•  3/4" (19 mm) socket wrench
•  3/16" (4.76 mm) hex drive screwdriver

E

A

Place the centre mast (E) on the centre bracket (A) 
so that the holes on the base of the centre mast 
align with the bracket.

A

D

O

S

M

Secure the two wheel tray load bars (D) to the 
centre bracket (A) using four step bolts (M), four 
flat washers (S) and four nylon locknuts (O). Tighten 
using a 1/2" (13 mm) socket wrench.

6

Place the two wheel tray load bars (D) on the centre 
bracket (A) so that the bolt holes on the wheel tray load 
bars align with the centre bracket holes.

A

D

5

O S

E

A

L

Secure the centre mast (E) to the centre bracket (A) 
using two step bolts (L), two flat washers (S), and 
two nylon locknuts (O). Tighten using a 1/2" (13 mm) 
socket wrench.

4

7

ASSEMBL

Y

ASSEMBL

Y

Summary of Contents for 040-1196-2

Page 1: ...rier is installed correctly Keep this instruction manual in your vehicle for future reference For assistance please contact customer service at 1 888 670 6686 toll free PREMIUM HITCH MOUNT PLATFORM BI...

Page 2: ...for industrial professional commercial or rental purposes this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product that are exp...

Page 3: ...heel tray driver side 2 G Wheel tray passenger side 2 H Anti sway hitch pin 1 I Hitch pin lock 1 J Key 2 K Hex bolt 3 1 2 90 mm 1 L Step bolt 2 3 4 70 mm 2 M Step bolt 1 3 4 45 mm 4 N Nylon locknut 15...

Page 4: ...16 24 mm socket wrench 3 4 19 mm socket wrench 3 16 4 76 mm hex drive screwdriver E A Place the centre mast E on the centre bracket A so that the holes on the base of the centre mast align with the br...

Page 5: ...e hand knob 21 clockwise on each wheel tray to secure the trays in place Note Rotate counter clockwise to loosen the wheel trays for adjustment 8 8 ASSEMBLY 9 I J H Tighten the anti sway hitch pin H u...

Page 6: ...lar intervals as the straps may loosen and bicycles may shift during travel Inspect more frequently when travelling on bumpy roads Remove the bike carrier from the vehicle when not in use to avoid add...

Page 7: ...The bike carrier can be tilted for easy access to the rear trunk hatch of the vehicle and to prevent damage to the carrier or vehicle while opening the trunk lid of the vehicle Tilt the centre mast E...

Page 8: ...base B then remove the pin 23 25 26 B C A 23 C B A 23 OPERATION NOTE The wheel trays can be folded up while the rack is not in use or for storage 14 Tilt the centre mast into the wheel trays following...

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