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CBS - Carsten Daus GmbH 

Friedberger Str. 35 

D - 63452 Hanau (Germany) 

 
 

CAGE CODE: DL161 

 
 
 
 

LIQUID SOAP DISPENSER 

 
 
 
 
 

PART NUMBER 

 
 
 

SD300BU-88 

 
 

 

 
 
 
 
 
 

COMPONENT MAINTENANCE MANUAL 

WITH 

ILLUSTRATED PARTS LIST

 

 
 
 

 

 

 

 

 

 

Issue: 

   

Date:  Oct 01/2010 

 

 

25-40-03 

Oct 01/2010 

 
 

Summary of Contents for SD300BU-88

Page 1: ...aus GmbH Friedberger Str 35 D 63452 Hanau Germany CAGE CODE DL161 LIQUID SOAP DISPENSER PART NUMBER SD300BU 88 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST Issue A Date Oct 01 2010 25 40 0...

Page 2: ...SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 RECORD OF REVISIONS REV ISSUE INSERTED REASON FOR REVISION NO DATE DATE BY A OCT 01 2010 OCT 01 2010...

Page 3: ...MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 RECORD OF TEMPORARY REVISIONS TEMP REV PAGE NUMBER ISSUE DATE BY DATE REMOVED BY R...

Page 4: ...T MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 SERVICE BULLETIN LIST SERVICE BULLETIN NUMBER MODIFICATION INSERTION DATE BY SBL...

Page 5: ...01 2010 SERVICE BULLETIN LIST TESTING AND FAULT ISOLATION SBL 1 OCT 01 2010 1001 OCT 01 2010 LIST OF EFFECTIVE PAGES DISASSEMBLY LEP 1 OCT 01 2010 LEP 2 OCT 01 2010 3001 OCT 01 2010 CLEANING TABLE OF...

Page 6: ...01 OCT 01 2010 13002 OCT 01 2010 INTRODUCTION SERVICING INTRO 10001 OCT 01 2010 14001 OCT 01 2010 INTRO 10002 OCT 01 2010 14002 OCT 01 2010 INTRO 10003 OCT 01 2010 INTRO 10004 OCT 01 2010 STORAGE 1500...

Page 7: ...4 LAYOUT OF MANUAL INTRO 3 5 MAINTENANCE POLICY INTRO 3 6 REVISION SERVICE INTRO 3 7 SHOP VERIFICATION INTRO 3 8 WARNING CAUTION NOTES INTRO 3 9 MEASUREMENT UNITS INTRO 3 10 LIST OF ABBREVIATIONS INTR...

Page 8: ...GENERAL 6001 ASSEMBLY 7001 1 GENERAL 7001 2 PROCEDURE 7001 FITS AND CLEARANCE 8001 1 GENERAL 8001 SPECIAL TOOLS FIXTURES AND EQUIPMENT 9001 INTRODUCTION INTRO 10001 1 GENERAL INTRO 10001 2 MATERIAL A...

Page 9: ...NCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 B GENERAL 13001 C PROCEDURE 13001 SERVICING 14001 1 REFILLING 14001 STORAGE 15001 1 GENERA...

Page 10: ...R SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 LIST OF TABLES TITLE TABLE PAGE FAULT ISOLATION CHART TABLE 1001 1001 CLEANING MATERIALS TABLE 4001 4001 TORQUE VALUES TABLE 8001...

Page 11: ...ITLE FIGURE PAGE DIMENSION OF SD300BU 88 BASE UNIT FIGURE 1 3 LIQUID SOAP DISPENSER SD300BU 88 FIGURE 1A 10001A 0 COVER FIGURE 2A 10002A 0 HOLDER FIGURE 3A 10003A 0 SCREW ASSY FIGURE 4A 10004A 0 REMOV...

Page 12: ...ordance with Air Transport requirements 2 MANUFACTURER The Soap Dispensers are manufactured by CAGE CODE DL161 CBS Carsten Daus GmbH Friedberger Str 35 D 63452 Hanau Germany Telephone 49 0 6181 3040 8...

Page 13: ...tair com http www satair com LEKI AVIATION A S Amager Landevej 278 DK 2770 Kastrup Denmark CAGE CODE R3867 and QB727 Phone 45 3251 9550 Fax 45 3251 9551 AOG Phone 45 4051 9550 SITA CPHLKCR dk lekiavia...

Page 14: ...bulletin number i e pre SB and post SB Procedures of illustrations not identified by pre SB or post SB refers to all configurations In order to receive all new revisions and service bulletins you can...

Page 15: ...S ASSY ASSEMBLY C CELSIUS cm CENTIMETER CMM COMPONENT MAINTENANCE MANUAL DES DESCRIPTION AND OPERATION Det DETAILS EFF EFFECTIVE F FAHRENHEIT FIG FIGURE FWD FORWARD in INCH IPL ILLUSTRATED PARTS LIST...

Page 16: ...e soap bottle not included inside and will be closed with the cover Screw Assy 30 installation kit 3 OPERATION A The soap dispenser holds firm a disposable liquid soap dispenser bottle and outputs liq...

Page 17: ...de the SD300BU 88 B Weight and Dimensions 1 Weight Soap Dispenser Base Unit SD300BU 88 complete but without disposable soap bottle SD300BU 88 0 474 kg 1 045 lb 2 Weight Disposable Soap Bottles Dispens...

Page 18: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 DIMENSION SD300BU 88 BASE UNIT FIGURE 1 PAGE 3...

Page 19: ...ers in page block 10001 ILLUSTRATED PARTS LIST E Make a visual inspection of the Liquid Soap Dispenser as detailed in page block 5001 CHECK 2 LIST OF POSSIBLE DEFECTS NOTE Ensure that soap bottle is f...

Page 20: ...ll not be more than necessary For identification of damage or function failures refer to the chapters CHECK and TESTING AND FAULT ISOLATION 2 PROCEDURE Disassembly of SD300BU 88 Ref IPL Fig 1A to 4A 1...

Page 21: ...substitutes can be used for listed items MATERIAL SPECIFICATION SOURCE CLEAN WATER LOCAL PURCHASE CLEANING MATERIALS TABLE 4001 2 PROCEDURE CAUTION TO PREVENT DAMAGE OR DISTORTION OF THE UNIT DO NOT...

Page 22: ...ISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 CHECK 1 GENERAL A Procedure 1 Check all parts of the unit visually Parts which are defective broken or defo...

Page 23: ...ENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 REPAIR 1 GENERAL No special repair procedure is applicable Defective parts must be re p...

Page 24: ...1 GENERAL Before assembly make sure that the CLEANING CHECK and REPAIR procedures for all component parts have been completed 2 PROCEDURE Assembly of SD300BU 88 Ref IPL Fig 1A to 4A 1 Insert screw 30...

Page 25: ...CES 1 GENERAL A This topic gives torque values B Torque values Ref Table 8001 1 All torque values given in this manual are shown in the table of torque values The parts are identified by the IPL figur...

Page 26: ...NCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 SPECIAL TOOLS FIXTURES AND EQUIPMENT 1 GENERAL No SPECIAL TOOLS FIXTURES or EQUIPMENT is r...

Page 27: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 ILLUSTRATED PARTS LIST IPL TP PAGE 10001...

Page 28: ...ex a This section contains a listing of part numbers of all items listed in the detailed parts list in alpha numerical sequence with cross reference to respective Fig Item Nos as well as units per ass...

Page 29: ...mblies or installations as follows IND 1 Assembly or installation assembly RF number 2 Detail parts of assembly or sub assembly 3 Detail parts of sub assembly or sub sub assembly 4 etc e Column NOMENC...

Page 30: ...evel as applicable For bulk items the letters AR are inserted in the quantity column to indicate as required Where items are listed for reference purpose RF is inserted 4 Explanation of Terms and Symb...

Page 31: ...her assembly 5 List of Abbreviations The following abbreviations are used in this IPL Abbreviation ALT ALTERNATE PART NUMBER AR AS REQUIRED ASSY ASSEMBLY BKDN BREAKDOWN DET DETAIL EFF EFFECTIVE EFFECT...

Page 32: ...A Date Oct 01 2010 25 40 03 Oct 01 2010 NUMERICAL INDEX PART NUMBER AIRLINE FIG ITEM TTL STOCK NO REQ SD300BU 88 01A 010 030 1 SD300SP 10 02A 010 1 SD300SP 20 03A 020 1 SD300SP 30 01A 030 1 SD300SP 40...

Page 33: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 DETAILED PARTS LIST DPL PAGE 10001...

Page 34: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 LIQUID SOAP DISPENSER BASE UNIT P N SD300BU 88 FIGURE 1A PAGE 10001A 0...

Page 35: ...AIRLINE I NOMENCLATURE EFF UNIT ITEM STOCK N CODE PER NUMBER D ASSY 01A 001A SD300BU 88 1 SOAP DISPENSER 1 COUNTER TOP BASE UNIT SEE FIG 01A FOR DETAILS 010 SD300SP 10 2 COVER 1 SEE FIG 02A FOR DETAI...

Page 36: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 COVER P N SD300SP 10 FIGURE 2A PAGE 10002A 0...

Page 37: ...ENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 FIG PART NUMBER AIRLINE I NOMENCLATURE EFF UNIT ITEM STOCK N CODE PER NUMBER D ASSY 02A 010 SD300SP 10 1 COVER...

Page 38: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 HOLDER P N SD300SP 20 FIGURE 3A PAGE 10003A 0...

Page 39: ...ENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 FIG PART NUMBER AIRLINE I NOMENCLATURE EFF UNIT ITEM STOCK N CODE PER NUMBER D ASSY 03A 020 SD300SP 20 1 HOLDE...

Page 40: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 SREW ASSY P N SD300SP 30 FIGURE 4A PAGE 10004A 0...

Page 41: ...0 25 40 03 Oct 01 2010 FIG PART NUMBER AIRLINE I NOMENCLATURE EFF UNIT ITEM STOCK N CODE PER NUMBER D ASSY 04A 004A SD300SP 30 1 SCREW ASSY RF 040 SD300SP 40 2 SCREW 1 050 SD300SP 50 2 WASHER RUBBER 1...

Page 42: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 SPECIAL PROCEDURES 1 NOT APPLICABLE PAGE 11001...

Page 43: ...5 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 REMOVAL A Procedure 1 Removal of Base Unit SD300BU 88 Ref Fig 12001 a Unscrew nut 70 from screw 40 b Remove metal washer 60 from screw 40 c Remove...

Page 44: ...he cabinet surface The diameter of the mounting hole must be 9 mm 0 36 in C Procedure 1 Installation of Unit PN SD300BU 88 Ref Fig 13001 a Place screw 40 through the mounting slot in the bottom of the...

Page 45: ...COMPONENT MAINTENANCE MANUAL SOAP DISPENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 INSTALLATION OF SD300BU 88 FIGURE 13001 PAGE 13002...

Page 46: ...2 Lift cover from the holder by moving it over the dosing pump 3 Replace complete empty disposable soap bottle with new full disposable soap bottle 4 Attach cover to the holder Make sure the 3 pins o...

Page 47: ...010 25 40 03 Oct 01 2010 3b Insert a new full disposable soap bottle 4 Attach cover to the holder Make sure the 3 pins of the holder fit into the 3 slots of the cover 5 Secure cover by turning clockwi...

Page 48: ...ENSERS SEIFENSPENDER SD300BU 88 No 25 40 03 Issue A Date Oct 01 2010 25 40 03 Oct 01 2010 STORAGE 1 GENERAL A Storage Instructions 1 Place unit in a suitable cardboard box and identify on the outer su...

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