CAT Pumps 1CX Series Service Manual Download Page 1

SERVICE MANUAL

1CX SERIES PLUNGER PUMP

PUMP MODEL

FLOW

GPM   (L/M)

PRESSURE

 PSI   (BAR)

PUMP

RPM

MOTOR

RPM

TEMPERATURE

Far.   (Cent)

SHAFT DIA.

INCH   (MM)

OIL CAP

Oz. (l)

1CX013R

0.13   (0.492)

1000   (70)

1750

1750

140º   (60º)

.500   (12.7)

2.03   (0.06)

1CX025R

0.25   (0.946)

1000   (70)

1750

1750

140º   (60º)

.500   (12.7)

2.03   (0.06)

1CX050R

0.50   (1.892)

1000   70)

1750

1750

140º   (60º)

.500   (12.7)

2.03   (0.06)

SERVICING THE 1CX SERIES PLUNGER PUMP

WARNING

Do not service pump or electrical equipment while energized. 
Electricity can cause personal injury, death or property damage.

1. Adhere to “Lock Out” and “Tag Out” procedures for electrical equipment.
2. Before commencing pump service, turn power supply off. 
3. Keep water away from electrical outlets and electrical devices.
4. Electrical components must be installed by a qualified 

electrician to avoid risk of electrocution.

SERVICING THE VALVES

Disassembly

NOTE:   All pump models require one (1) stacked valve kit to repair pump. Discharge 

and inlet valve assemblies may stay together or separate during removal.

1. Disconnect discharge and by-pass lines from pressure regulator.
2. Using a M22 wrench, loosen hex valve plug and remove 

pressure regulator from manifold head.

NOTE:  There is no need to separate pressure regulator from hex valve plug.
3. Use reverse pliers to remove stacked valve assembly from the valve chamber.
4. If the discharge valve assembly separates from the inlet valve assembly, 

use reverse pliers to remove it from the valve chamber.

IMPORTANT SAFETY INSTRUCTIONS

It is the responsibility of the user to read and understand all instructions, important safeguards, and safety precautions before operating or 
servicing any pump. Failure to do so may result in property damage, personal injury or death.

General Safety Information and Symbols
 Pay special attention to the following signal words, safety alert symbols and statements:

indicates a hazardous situation which, if not avoided, will result in death or serious injury.

indicates a hazardous situation which, if not avoided, could result in death or serious injury.

indicates a hazardous situation which, if not avoided, could result in minor or moderate injury or property damage.

indicates a hazardous situation which, if not avoided, could result in property damage.

Indicates a potential personal injury hazard. Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING

CAUTION

NOTICE

DANGER

Summary of Contents for 1CX Series

Page 1: ...oosen hex valve plug and remove pressure regulator from manifold head NOTE There is no need to separate pressure regulator from hex valve plug 3 Use reverse pliers to remove stacked valve assembly from the valve chamber 4 If the discharge valve assembly separates from the inlet valve assembly use reverse pliers to remove it from the valve chamber IMPORTANTSAFETYINSTRUCTIONS It is the responsibilit...

Page 2: ...ner with deep stepped end over spring and snap onto seat 11 Lubricate and install new o ring onto outside diameter of small inlet seat 12 Place inlet seat on work surface with o ring side down 13 Place valve onto seat with concave side down then spring on valve 14 Install tall spring retainer with deep stepped end over spring and snap onto seat 15 Snap discharge valve assembly onto inlet valve ass...

Page 3: ...rod and remove 3 Remove the ceramic plunger and seal washer from plunger retainer Reassembly 1 Visually inspect the crankcase oil seal for deterioration or leaks Contact Cat Pumps for assistance with replacement See SERVICING THE CRANKCASE 2 Examine seal washer and replace if cut or worn 3 Examine plunger retainer for damaged threads and replace as needed 4 Install new seal washer onto plunger ret...

Page 4: ... are registered trademarks of Henkel Corporation REMOVING PUMP FROM MOTOR NOTE DO NOT remove three 3 HSH screws M6 x 14 that fasten pump crankcase to bearing cover Leakage of crankcase oil will result 1 Remove four 4 HSH screws M6 x 16 that mount the bearing cover to the motor 2 Remove pump bearing cover from motor NOTE If pump does not separate from motor then continue with steps 3 to 5 3 Ensure ...

Page 5: ...of electrocution B ROTATINGPARTSHAZARD Donotservicepumpwhileenergized Moving rotatingorreciprocatingpartscancrushandcut causingpersonalinjury deathorproperty damage 1 Adhere to Lock Out and Tag Out procedures for electrical equipment 2 Before commencing pump service turn power supply off turn water supply off squeeze trigger on gun to relieve system pressure 3 For mobile equipment be sure engines ...

Page 6: ...umbing before operation G OXYGENHAZARD DonotchargePrrrrr O Lators PulsationDampeners withoxygen Oxygenmaycauseanexplosion causingpersonalinjury deathorpropertydamage 1 Use nitrogen only when charging pulsation dampeners DO NOT USE OXYGEN 2 Use proper charging tools to charge pulsation dampeners 3 Charge pulsation dampener within specifications stated on data sheet to assure proper pulsation dampen...

Page 7: ...shaftinreversedirectionmaynotprovideproperlubricationand mayresultindamagetothedrive endcomponents 1 Forward rotation is the top of the crankshaft turning towards the manifold head of the pump 2 Ensure oil is filled to the center red dot on sight gauge for forward rotation 3 Ensure oil is filled to slightly above center red dot on sight gauge for reverse rotation C BELTTENSIONHAZARD Donotoperatepu...

Page 8: ...Tighten filler cap Fill crankcase to specified capacity Pump runs extremely rough Inlet conditions Restricted inlet or air entering the inlet plumbing Correct inlet size plumbing Check for air tight seal Pump valves Stuck inlet discharge valves Clean out foreign material or install new valve kit Pump seals Leaking Hi Pressure or Lo Pressure seals Install new seal kit Increase frequency of service ...

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