Cast Tec Integra HE Installation And User Instructions Manual Download Page 3

This appliance has been designed, tested and manufactured to the British Standard BS 7977-1:2002 relating to

Radiant Convector Gas Appliances and 

must

be installed by a qualified Gas Safe Registered Installer in

accordance with the Gas Safety (Installation and use) regulations 1994 and all other relevant standards.

This appliance must be connected in accordance with the National Regulations. The appliance must be sealed

into a non-combustible fireplace (Fig. 2) whose only opening must be through a Class I (7” or 175mm diameter)

or Class II (5” or 125mm diameter) chimney / flue of at least three metres in height.

Before installation, ensure that the local conditions, (identification of gas type and pressure) and the adjustment

of the appliance are compatible. Never place combustible material directly in front of this appliance. Floor

covering such as carpet is acceptable but must be a minimum of 300mm from the incandescent flame.

NOTES FOR THE INSTALLER AND END USER

3

This fire is a very effective heating appliance and must be fitted against a wall of non-combustible material as

classified in BS 476-4:1970 (2007).

An air vent is not normally required for this application because its input does not exceed 7kW. We recommend

that the chimney/flue is swept prior to installation of this appliance and that any flue restrictor or damper plate

should be removed or fixed in the open position. The chimney/flue must always generate a positive up draught to

ensure safe operation.

The installer must then establish that all the products of combustion are entering the flue within ten minutes of

lighting from cold. This can be verified by inserting a lit smoke match into the left and right hand ducts

immediately above the glass retaing strip. It should NOT be inserted into the central convector duct. 

This operation should be carried out before fitting the trim and louvred panel (see ‘Spillage Test’ page 4).

An isolation valve must be fitted adjacent to the appliance. When closed, this will allow the complete burner and

control assembly to be disconnected for maintenance or repair in accordance with national regulations.

The gas supply should be provided by a semi rigid pipe with an 8mm diameter and should be no longer than 1.5

metres in length.

NOTE: 

When the gas supply pipe is passed through masonry or other brickwork always ensure that the end

of the pipe is covered to avoid any debris passing through into the appliance controls.

The appliance is fitted with an Oxygen Depletion Sensor (ODS) that monitors the room for products of

combustion. If products are detected, the ODS will automatically shut down the appliance. If this situation

arises, re-light the appliance, referring to the user instructions (page 12). If shut down re-occurs, a qualified

person must be called to thoroughly check the appliance. The spillage monitoring system (ODS pilot) must

not be put out of operation or be tampered with or adjusted by either the installer or the user. If the unit is

found to be at fault it should be replaced with the manufacturers original replacement parts.

Fireplace Opening

150mm (min)

50mm (min)

300mm (min)

Fig. 1

Fig. 2

195mm

512mm

612mm

Summary of Contents for Integra HE

Page 1: ...be handed to the end user when the installation is complete This is an official requirement and is the responsibility of the fitter of this appliance Having installed the appliance the installer shou...

Page 2: ...d 22 x 16 5 Installation Procedure Decorative Cast 7 Commissioning 8 Technical Data 8 Replacement Parts 8 Trouble Shooting GAS SAFE Engineer Only 9 User Instructions 12 Cleaning and Maintenance 17 Fir...

Page 3: ...ration The installer must then establish that all the products of combustion are entering the flue within ten minutes of lighting from cold This can be verified by inserting a lit smoke match into the...

Page 4: ...ness of the flue and to ensure that there is no leakage into another part of the premises including any loft or as appropriate other adjoining premises this is particularly important where a number of...

Page 5: ...and stick a continuous strip down the two sides and across the top of the radiant box When the box is placed against a flat surface the foam strip will form a seal around the boxes flange 7 Carefully...

Page 6: ...yed using the optional cable fixing kit provided Drill four holes in the rear of the fireplace opening Fig 7 Securely fix the four eye bolts provided using suitable rawl plugs Feed one cable through e...

Page 7: ...ear of the radiant box When the box is placed against the cast surround the foam strip will form a seal around the boxes flange 4 Lift the fire box on to the two studs at the top of the surround and c...

Page 8: ...er Ref LEG59 5 Glass Rope Seal The integrity of the glass rope seal should be checked on service and replaced if necessary by a Gas Safe Registered Engineer Order Ref LEG58 COMMISSIONING 8 Gas Type Na...

Page 9: ...erform a restart to reset error display to normal standby mode Also depending upon the repair air will need to be bled out of the system and it may take several start attempts to do so E00 may appear...

Page 10: ...h Reset and try again Check pressure switch connections check to see if jumpers are in place on back of TESC E09 Error caused by external pressure switch Pressures switch action connection or jumpers...

Page 11: ...ect type E26 Defective or wrong wired USB power supply Try again and if repeatedly fails replace Reset and try again Check and correct Thermocouple wiring Replace thermocouple if necessary E48 Short c...

Page 12: ...position I To start the fire press the power button and hold for 1 second then release The burner will light within around 1 to 10 seconds adjust to the maximum power setting The power of the burner...

Page 13: ...ss to increase flame Day of the week Gas fire burner status Battery condition RC handset FC fire control Light sensor for display backlight To change mode see handbook Press to decrease flame Power bu...

Page 14: ...time to set the timer to either 24 hour display or 12 Hour AM or PM display Press the or button on the handset to toggle between the two settings When you are ready to confirm the setting you want pre...

Page 15: ...on to toggle between modes Note If at any time the power button is pressed during operation this will stop the fire and exit any automatic mode and return the handset to manual MAN operation mode Fact...

Page 16: ...d in an earlier section snooze function can also be operated in conjunction with thermostat mode The thermostat symbol and the Zzz symbol will be on together when in this mode The remote control displ...

Page 17: ...nd the pilot assembly Any build up of debris in this area could affect the operation of the appliance Fig 21 NOTE It is common to find surface cracks in the ceramic components This is due to the expan...

Page 18: ...WARNING This appliance has a naked flame and as with all heating appliances a fireguard should be used for the protection of children the elderly and infirm Fireguards should conform to BS 6539 1984 F...

Page 19: ...hat the back edge is pushed up against the front of the burner strip Fig 25 CAUTION The coals are extremely fragile and must be handled accordingly Gloves should be worn and any inhalation of dust sho...

Page 20: ...to achieve the desired flame picture It may be necessary to remove some or all of the coals to clean them at some time Cleaning must only be done using a soft brush 5 Finally check that all the coal...

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Page 24: ...all the loose coals and the front coal and thoroughly clean any debris in and around the pilot area If the fire will still not light contact your installer 2 The flames appear blue excessive soot depo...

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