Case DV209C Page 23 Service Manual Download

Page: 23 / 31

INTRODUCTION

Consumables

RECOMMENDED FLUIDS

AND APPLICATION

CASE CON-

STRUC-

TIONSpecifi-

cations

INTERNATIONAL

Specifications

MODELS

QUANTITY

ENGINE - OIL

CASE

AKCELA

UNITEK

10W-40

SAE 10W40

API CJ-4

ACEA E9

ALL

9 L

(

2.38 US gal

)

COOLING SYSTEM

CNH XHD H

EAVY

UTY

OOLANT

/ A

NTI

FREEZE

antifreeze 50% water 50%

CNH XHD

EAVY

UTY

OOLANT

NTI

FREEZE

ASTM D6210

Type

1-FF

ALL

23 L

(

6.08 US gal

)

HYDRAULIC SYSTEM

CASE

AKCELA

NEX-

PLORE™

FLUID

DIN 51524 P

ART

API GL-4

ISO VG-32/46

SAE 10W30

ALL

60 L

(

15.85 US gal

)

FUEL TANK
Ultra Low Sulfur Diesel
(ULSD)
Decanted and filtered diesel
fuel (Sulfur not exceeding

15 mg/kg

)

SAE ASTM EN590

ASTM D975

S15

ALL

210 L

(

55.48 US gal

)

STEERING JOINT
BEARINGS, YOKE
BEARINGS, STEERING
SWIVEL PINS,
SUSPENSIONS:

UTELA

ULTI

PURPOSE

GREASE

251H, GR-9

NLGI 2

ALL

As required

VIBRATION DRUM

CASE

AKCELA

UNITEK

10W-40

SAE 10W40

API CJ-4

ACEA E9

ALL

2 X

10.5 L

(

2.77 US

gal

)

DRUM DRIVE REDUCER

UTELA

YPOIDE

EP G

EAR

LUBE

SAE

80W-90

UTELA

YPOIDE

EP G

EAR

LUBE

SAE

85W-140

API GL-5

MIL-L-2105 D

ALL

2 x

2 L

(

0.53 US gal

)

GLASS WASHER TANK

water

–

ALL

2.75 L

(

0.73 US gal

)

SPRINKLING TANK

Water

–

ALL

840 L

(

221.90 US

gal

)

DRUM COOLING LIQUID

ALL

2 X

100 L

(

26.42 US

gal

)

AIR-CONDITIONING
SYSTEM

—

ALL

AIR-CONDITIONING
COMPRESSOR

CNH PAG

PAG

SP20

–

ALL

0.3 L

(

0.08 US gal

)

47772910 15/12/2014

Summary of Contents for DV209C

Page 1: ...dustrial America LLC All Rights Reserved Case is a registered trademark of CNH Industrial America LLC Racine Wisconsin 53404 U S A Part number 47772910 1st edition English December 2014 SERVICE MANUAL DV209C DV210C Tier 4A Vibratory Roller ...

Page 2: ...s 35 1 35 300 Reservoir cooler and filters 35 2 35 752 Hydraulic fan drive cooling system 35 3 35 353 Hydraulic travel system 35 4 35 995 Compaction vibration hydraulic system 35 5 Frames and ballasting 39 39 100 Frame 39 1 39 500 Vibratory roller 39 2 Steering 41 41 101 Steering control 41 1 41 200 Hydraulic control components 41 2 41 206 Pump 41 3 41 216 Cylinders 41 4 Wheels 44 44 160 Compactio...

Page 3: ...nator 55 2 55 302 Battery 55 3 55 512 Cab controls 55 4 55 050 Heating Ventilation and Air Conditioning HVAC control system 55 5 55 408 Warning indicators alarms and instruments 55 6 Platform cab bodywork and decals 90 90 150 Cab 90 1 47772910 15 12 2014 Find manuals at https best manuals com ...

Page 4: ...47772910 15 12 2014 Find manuals at https best manuals com ...

Page 5: ...INTRODUCTION 47772910 15 12 2014 1 Find manuals at https best manuals com ...

Page 6: ...les 7 Safety rules Ecology and the environment 10 Safety rules Shop and assembly 11 Safety rules Hydraulic contamination 13 Personal safety 14 Torque 15 Hydraulic contamination Contamination 18 Consumables 19 Product identification 24 Product identification 26 47772910 15 12 2014 2 Find manuals at https best manuals com ...

Page 7: ...ents not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to make improvements in...

Page 8: ...y CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed by special instructi...

Page 9: ...asic rules to respect at all times and does not exempt you from observing traffic regulations or the requirements of insurance companies The presence of grease oil mud or in winter ice on the steps and access handles can cause accidents Make sure they are always clean When mounting or dismounting from the machine always face the machine and use the steps and access handles on the left hand side of...

Page 10: ...are always clean and perfectly legible Be prepared for emergencies Always keep a first aid kit and a fire extinguisher close at hand on the machine Make sure that the fire extinguisher is serviced in accor dance with the manufacturer s instructions LELI12TLB0050AB 3 47772910 15 12 2014 6 Find manuals at https best manuals com ...

Page 11: ...f explosion observe the following instructions When disconnecting the battery cables always discon nect the negative cable first To reconnect the battery cables always connect the negative cable last Never short circuit the battery clamps with metal ob jects Do not weld grind or smoke near a battery The engine exhaust may produce sparks Before using the machine in an area which may contain inflamm...

Page 12: ... battery Always keep the battery charged to prevent the electrolyte freezing LELI12TLB0053AA 3 Batteries generate explosive gases Keep all flames sparks and cigarettes away Provide good ventilation when changing a battery or using a battery in an enclosed space Always protect your eyes when working near a battery Never touch the battery terminals with your hands This can induce a state of electrol...

Page 13: ...ensation residue and pure anti freeze Diesel oil Oil and diesel oil filter elements Engine and air conditioning air filter elements Battery Also polluting rags paper sawdust and gloves must be disposed in compliance with the same procedures Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source...

Page 14: ...ow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressure in...

Page 15: ...ing compound prepare the surfaces as directed by the product container Spare parts Only use CNH Original Parts Only genuine spare parts guarantee the same quality duration and safety as original parts as they are the same parts that are assembled during standard production Only CNH Original Parts can offer this guarantee When ordering spare parts always provide the following information Machine mo...

Page 16: ... ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minutes and ...

Page 17: ...ef valves or check valves held open by dirt Quick failure of components that have been repaired The machine does not have enough power If your machine has any of these problems check the hydraulic oil for contamination There are two types of contamination microscopic and visible Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic oil These p...

Page 18: ...n flame when at work Always wear eye protection when working with batteries Do not create sparks or have an open flame near the battery Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin causing serious injury or infection Do not use your hand to check for leaks Use a piece of cardboard or paper Stop engine remove key and relieve the pressure before connecting or disconnect...

Page 19: ...N m 313 5 lb ft 590 N m 435 2 lb ft M24 675 N m 497 9 lb ft 950 N m 700 7 lb ft M24x2 540 N m 398 3 lb ft 760 N m 560 5 lb ft M27 995 N m 733 9 lb ft 1400 N m 1032 6 lb ft M27x2 795 N m 586 4 lb ft 1120 N m 826 0 lb ft M30 1350 N m 995 7 lb ft 1900 N m 1401 4 lb ft M30x2 1080 N m 796 6 lb ft 1520 N m 1121 1 lb ft The values given in the table are torques at dry thread at coefficient of friction 0 ...

Page 20: ... 380 N m 280 3 lb ft Table for torques of necks with sealing edge or with flat gasket G M Tightening torques for flanges G 1 8 25 N m 18 lb ft G1 4 40 N m 30 lb ft G 3 8 95 N m 70 lb ft G 1 2 130 N m 96 lb ft G 3 4 250 N m 184 lb ft G 1 400 N m 295 lb ft G 11 4 600 N m 443 lb ft G 11 2 800 N m 590 lb ft 10 x 1 25 N m 18 lb ft 12 x 1 5 30 N m 22 lb ft 14 x 1 5 50 N m 37 lb ft 16 x 1 5 60 N m 44 lb ...

Page 21: ...00 N m 74 lb ft 26 x 1 5 120 N m 89 lb ft 27 x 1 5 150 N m 111 lb ft 33 x 1 5 250 N m 184 lb ft 42 x 1 5 400 N m 295 lb ft 48 x 1 5 500 N m 369 lb ft SS12K194 2 Hydraulic cylinder for steering 80 45 320 2 Piston rod 3 Piston 4 Nut 1 Hydraulic cylinder body 5 Hydraulic cylinder cover Thread Tightening torque Thread Tightening torque M30x2 130 N m 96 lb ft M85x1 5 180 N m 133 lb ft Hydraulic cylinde...

Page 22: ...6 Relief valves or check valves held open by dirt 7 Quick failure of components that have been repaired 8 Cycle times are slow machine does not have enough power If your machine has any of these problems check the hydraulic oil for contamination See types of contamination below If you find contamination use the Portable Filter to clean the hydraulic system NOTE There are two types of contamination...

Page 23: ...and filtered diesel fuel Sulfur not exceeding 15 mg kg SAE ASTM EN590 ASTM D975 S15 ALL 210 L 55 48 US gal STEERING JOINT BEARINGS YOKE BEARINGS STEERING SWIVEL PINS SUSPENSIONS TUTELA MULTI PURPOSE EP GREASE 251H GR 9 NLGI 2 ALL As required VIBRATION DRUM CASE AKCELA UNITEK 10W 40 SAE 10W40 API CJ 4 ACEA E9 ALL 2 X 10 5 L 2 77 US gal DRUM DRIVE REDUCER TUTELA HYPOIDE EP GEAR LUBE SAE 80W 90 or TU...

Page 24: ...sity class Exceeding the low temperature limit will not cause engine damage but may cause some starting difficulties It is convenient to use universal multi range oils to avoid the need to change oil due to ambient temperature It is possible to use a synthetic engine oil if the performance and viscosity classifications of the oil correspond to the recommended mineral oils The oil change intervals ...

Page 25: ... temperature limit to be exceeded for long periods of time as this will reduce the capabilities of the oil When using oil API CG 4 SH the oil change interval must be reduced by half i e 125 h Viscosity diagram SS12C358 1 47772910 15 12 2014 21 ...

Page 26: ...w 36 C 32 8 F it is advisable to use a blend of 40 water and 60 antifreeze NOTICE Do not use coolant with an antifreeze concentration greater than 50 Point of congelation is 36 C 33 F and the boiling point is 110 C 230 F unless absolutely required Never use an antifreeze concentration over 68 We do not recommend the blending of antifreeze agents Blending various types of coolant may cause loss of ...

Page 27: ... and at operating temperatures from 50 C 58 F to 205 C 401 F NOTICE Brake fluid that corresponds to the international classification DOT 4 may also be used for the brake system Lube grease Use plastic lubricant with lithium content to lubricate the machine Case Akcela Extreme pressure grease moly To lubricate the speed reduction transmission use the lubricant according to ISO 6743 9 BDHB2 Washer f...

Page 28: ...duct Identifi cation Number PIN of your machine and component concerned Machine Product identification plate provides the following information 1 Type Model 2 Product Identification Number PIN RAIL14COM0213AA 1 RAIL14COM0348BA 2 Machines PIN can also be located on the front frame as indicated 1 RAIL14COM0259AA 3 47772910 15 12 2014 24 ...

Page 29: ...ion plate 1 is located below the Ma chine identification plate RAIL14COM0213AA 4 Roll Over Protective Structure ROPS ROPS identification plate 1 is located on the protective structure inside the cab RAIL14COM0260AA 5 47772910 15 12 2014 25 ...

Page 30: ...INTRODUCTION Product identification RAIL14COM0271HC 1 47772910 15 12 2014 26 ...

Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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