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Case CX47, Shop Manual

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Summary of Contents for CX47

Page 1: ...VATOR SHOP MANUAL CASE CX47 INDEX 1 SPECIFICATIONS I 2 MAINTENANCE 3 SYSTEM f 4 DISASSEMBLING 5 TROUBLESHOOTING 6 ENGINE 7 INSTALLATION PROCEDURES FOR OPTIONAL ATTACHMENTS Ill CASE Book Code No S5PJ0002E CD 00 0 1 CD ...

Page 2: ...Shop Manual Model Number Cross Reference SK45SR 2 is CASE Model CX47 00 0 2 Find manuals at https best manuals com ...

Page 3: ...2001 10 S5PJ4202E 2001 10 S5PJ4302E 2001 10 S5PJ4402E 2001 10 S5PJ5102E 2001 10 PJ02 00101 INDEX Book Code No PH03 02001 PJ02 00101 00 1 1G CX47 Title PRELIMINARY REMARKS SPECIFICATIONS ATTACHMENT DIMENSIONS TOOLS HYDRAULIC SYSTEM ELECTRICAL SYSTEM WHOLE DISASSEMBLING ASSEMBLING ATTACHMENTS ING E TRAVEL SYSTEM HYDRAULIC SYSTEM ELECTRICAL SYSTEM ENGINE ENGINE APPLICABLE MACHINES Index No Find manua...

Page 4: ... as follows DANGER b WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury and is represented as follows WARNING ffi c CAUTION Indicates a potentially hazardous situation which if not avoided may result in mi nor or moderate injury It may also be used to alert against possible damage to the machine and its components and is represented as ...

Page 5: ...expectedly 8 Use steps and grab handles when mounting or dismounting a machine Clean any mud or de bris from steps walkways or work platforms be fore using Always face to the machine when us ing steps ladders and walkways When it is not possible to use the designed access system pro vide ladders scaffolds or work platforms to per form safe repair operations 9 To avoid back injury use a hoist when ...

Page 6: ... hands Very small pinhole leaks can result in a high velocity oil stream that will be in visible close to the hose This oil can penetrate the skin and cause personal injury Use card board or paper to locate pinhole leaks 20 Tighten connections to the correct torque Make sure that all heat shields clamps and guards are installed correctly to avoid excessive heat vibra tion or rubbing against other ...

Page 7: ...t page for model cross reference PRELIMINARY REMARKS TABLE OF CONTENTS 1 GENERAL PRECAUTIONS FOR REPAIRS 1 1 2 ESCAPING PROCEDURE IN CASE OF EMERGENCY 1 4 3 INTERNATIONAL UNIT CONVERSION SYSTEM 1 5 01 0 1 CD Find manuals at https best manuals com ...

Page 8: ...Shop Manual Model Number Cross Reference SK45SR 2 is CASE Model CX47 01 0 2 1 Find manuals at https best manuals com ...

Page 9: ...nspection and maintenance to prevent the operator being caught in machine 4 Identify the location of a first aid kit and a fire extinguisher and also where to make contact in a state of emergency 5 Choose a hard level and safe place and place the attachment on the ground securely 6 Use a lifter such as a crane to remove heavy parts 20 kg 45 lbs or more from the machine 7 Use proper tools and repla...

Page 10: ...thout filling hydraulic oil or lubricant or without performing air releasing will result in damage to the equipment 3 Perform air releasing after loosening the upper drain plug starting the engine and keep it in low idle condition Complete the air releasing when seeping of hydraulic oil is recognized and tightly plug 4 Perform air releasing of the travel motor and the hydraulic cylinders by runnin...

Page 11: ...ing and the total length of the hose is same Tighten the fitting at the specified torque Ensure no kink tension interference nor oil leakage is recognized 1 6 WELDING REPAIR 1 Refer repair welding to qualified personnel according to the appropriate procedure 2 Disconnect the ground earth cable of the battery before starting the repair Failure to do so will cause damage to the electrical equipment ...

Page 12: ...t soil areas it may be necessary to tow the machine Attach a wire rope or chain with the capacity to pull the machine out to the lower frame towing eyes 2 Attach other end to the vehicle used to pull the machine Operate the Machine s Travel Lever in the proper direction while pulling with the other vehicle LL WARNING LL While towing do not enter between the machine and towing vehicle Do not apply ...

Page 13: ...a Volume Velocity Acceleration Density square metre cubic metre metre per second metre per second squared kilogram per cubic metre SYMBOL m kg s A K mol cd SYMBOL rad sr SYMBOL m2 m3 m s m s2 kg m 3 4 Derived Units bearing Peculiar Designations Table 3 4 QUANTITY UNIT SYMBOL FORMULA Frequency Hertz Hz 1 s Force Newton N kg m s 2 Pressure andStresiPascal Pa N m2 Energy Work Joule J N m and Quantity...

Page 14: ...0 10197 kgf 500 1 000 I I I I I I I I r r I rrrrI 50 100 1 kgf 9 807 N 1 N m O 102 kgf m I I I I I I 1 r I r 1 1 1 I 1 kgf m 9 807 N m 1 MPa 10 197 kgf cm 2 10 I I I I r 1 1 1 I 100 1 kgf cm 2 0 09807 MPa 01 1 6 5 000 10 000 20 000 N I I I I I I Ir f r I 500 1 000 2 000 kgf 5 000 10 000 20 000 N m I JI I I I I I I I I I I 500 1 000 2 000 kgf m 100 MPa I I I I I I I I I I 1 000 kgf cm2 ...

Page 15: ... 1 COMPONENTS NAME 1 1 2 MACHINE DIMENSIONS 1 2 3 SPECIFICATIONS AND PERFORMANCE 1 5 4 MACHINE COMPONENTS WEIGHT DRY 1 7 5 TRANSPORTATION 1 9 6 TYPE OF CRAWLER SHOES 1 11 7 TYPE OF BUCKET 1 11 8 MACHINE LIFTING PROCEDURE 1 12 9 WORKING RANGES 1 14 10 LIFTING CAPACITIES 1 16 11 ENGINE SPECIFICATIONS 1 18 02 0 1G ...

Page 16: ...Shop Manual Model Number Cross Reference SK45SR 2 is CASE Model CX47 02 o 2G ...

Page 17: ...SAFETY LOCK LEVER DOZER CYLINDER RUBBER CRAWLER SHOE IDLE CONTROL VAL IDLERADJU CANOPY RIGHT OPERATING SWING CYLINDER LEVER DOZER OPERATING LEVER FUEL TANK HYDRAULIC TANK THROTTLE LEVER DIATOR IR LEANER UFFLER UPPERROL ENGINE SLEWING MOTOR BATTERY HYDRAULIC PUMP LOWER ROLLER SLEWING RING 02 1 1 SWIVEL JOINT TRAVEL MOTOR I ...

Page 18: ... SK40SR 2 A CANOPY B CAB r Lt 0 ct 2 MACHINE DIMENSIONS T 8 02 1 2 r Lt c o c o Unit mm ft in 1 840 5 0 1 840 s o 400 15 7 1 sso s 1 1 960 s s ...

Page 19: ... SK45SR 2 ill Model A CANOPY LO 0 g i r O N 0CO _ 8 _ B CAB qi i n f5 _ 4 080 13 5 5 300 1T 5 4 080 13 5 5 300 1T 5 Unit mm ft in I 1 840 e o 02 1 3 ...

Page 20: ... SK45SR 2 I KAI I Model A CANOPY B CAB r LO 0 N 4 080 4 080 13 5 5 300 17 5 Unit mm ft in 1 840 6 0 15 T 1 s60 s 1 1 960 6 5 1 840 a o 02 1 4 ...

Page 21: ...ine Weight Upper slewing body Travel system Attachment Boom STD Arm STD Bucket Oil Water SK40SR 2 with Rubber Shoe PH03 02001 9 3 9 3 Low 1st High 2nd 2 5 1 5 4 5 2 8 58 30 4TNE84 Vertical 4 cycle water cooled diesel engine 4 084 mm X 90 mm 1 99 22 8 I 2 100 31 0 2 100 118 1 400 12 1 400 12 X 2 0 12 X40 Variable displacement axial piston gearpump Axial piston Axial psiton 2 speed motor 10 spool mu...

Page 22: ...ment Boom STD Arm STD Bucket Oil Water ISK45SR 2I SK45SR 2 with Rubber Shoe PJ02 00101 9 5 9 5 Low 1st High 2nd 2 6 1 6 4 6 2 9 58 30 4TNE88 NYBB EU 4TNE88 EYBD KAI Vertical 4 cycle water cooled diesel engine 4 088mm X 90mm 2 18 27 2 2 200 37 0 2 200 147 1 400 15 1 400 12 X 2 0 12X40 Variable displacement axial piston gearpump Axial piston Axial psiton 2 speed motor 10 spool multiple control valve...

Page 23: ...6 170 2 3 Travel motor with reduction 56 120 X 2 2 4 Upper roller 5 11 X 2 2 5 Lower roller 10 22 X 2 2 6 Front idler 32 70 X 2 2 7 Idler adjuster 23 50 X 2 2 8 Sprocket 15 33 X 2 Rubber crawler_ 400mm _width _______ 230 510 X 2____ 2 10 Swivel joint 22 48 2 11 Dozer 180 400 2 12 Dozer cylinder 26 57 3 Attachment Assy of followings 450 990 3 1 Boom assy 190 420 3 1 1 Boom 150 320 3 1 2 Arm cylinde...

Page 24: ... 2 2 4 Upper roller 5 11 X 2 E 2 5 Lower roller 10 22 X 2 E 2 6 Front idler 32 70 X 2 E 2 7 Idler adjuster 23 50 X 2 E 2 8 Sprocket 15 33 X 2 E 3 Rubber crawler_ 400mm_width _______ 246 540 X_2____ 2 10 Swivel joint 22 48 E 2 11 Dozer 190 420 2 12 Dozer cylinder 26 57 E 3 Attachment Assy of followings 600 1 260 E 3 1 Boom assy 220 485 3 1 1 Boom 170 370 E 3 1 2 Arm cylinder 46 100 E 3 2 Arm assy 1...

Page 25: ...h A Do not put chains over or against hydraulic lines hoses or rubber tracks 6 Fasten machine to trailer with chains or cables 2 Transportation Dimention and Weight of Attachment 1 Boom Model SK40SR 2 Length X Height X Width 2 785 X 1 025 X 290 mm ft in 9 2 X 3 4 X 11 41 Weight kg lb 190 420 2 Extend the arm cylinder fully 3 Lower the boom 4 If machine cannot be transported with arm cylinder fully...

Page 26: ...anese standard bucket Model SK40SR 2 SK45SR 2 Bucket capacity m3 cu yd 0 13 0 17 0 14 0 18 SAE heaped Length X Height X Width 780 X 695 X 600 780 X 695 X 650 mm ft in 2 r X 2 3 X 2 0 1 2 r x2 _3 x2 z1 Weight kg lb 100 220 104 230 H 5 Dozer Model SK40SR 2 SK45SR 2 Length X Height X Width 1 050 X 335 X 1 960 1 125 X 335 X 1 960 mm ft in 3 5 X 1 1 X 6 51 3 8 X 1 1 X 6 51 Weight kg lb 180 400 190 420 ...

Page 27: ... 8 0 28 3 9 7 TYPE OF BUCKET Japanese standard bucket Heaped Outer width mm in Number Weight Type capacity with side without side of tooth kg lb m3 cu yd cutter cutter Back hoe bucket 0 09 0 11 450 17 71 370 14 51 3 83 182 0 12 0 16 550 21 61 470 18 51 4 96 210 0 13 0 17 1 600 23 61 520 20 41 4 100 220 0 14 0 18 2 650 25 31 570 22 41 4 104 230 0 16 0 20 700 27 51 620 24 41 4 107 235 0 18 0 24 750 ...

Page 28: ...Operate the boom swing lever to face the boom directly in front and raise the dozer blade 3 Stop the engine and set the safety lock lever to LOCKED position Then get off the machine after ensuring for no abnormalities around the operator s seat 4 Install shackles to both bores C provided at both ends of the dozer blade and put the wire ropes on them 5 Put the wire ropes on the D portion of the boo...

Page 29: ...Ib Note This figure is calculated with Japanese standard bucket Bucket weight 104 kg 230 lb I KAI I Model SK45SR 2 Weight 4 630 kg 10 210 lb Note This figure is calculated with Japanese standard bucket Bucket weight 104 kg 230 lb 02 1 13 I ...

Page 30: ...01 5 690 18 Bl D Max dumping clearance 3 900 12 101 4 100 13 51 E Min dumping clearance 1 610 5 31 1 320 4 41 F Max vertical wall digging depth 2 570 8 5 2 870 9 51 G Min front slew radius 1 990 6 61 2 100 6 111 H Height at min slew radius 4 180 13 91 4 190 13 91 J 8 feet level digging depth 2 920 9 T 3 270 1o 9 K Horizontal digging Stroke 2 420 T 111 2 840 9 41 L stroke at ground level Minimum 1 ...

Page 31: ...learance 3 680 12 11 3 850 12 81 E Min dumping clearance 1 490 4 111 1 190 3 111 F Max vertical wall digging depth 2 700 8 101 3 030 9 111 G Min front slew radius 2 490 8 21 2 500 8 21 H Height at min slew radius 4 160 13 8 4 170 13 81 J 8 feet level digging depth 3 140 10 41 3 480 11 51 K Horizontal digging Stroke 2 680 8 101 3 120 10 31 I stroke at ground level L Minimum 1 830 6 01 1 680 5 61 X ...

Page 32: ... a part of the load 4 The values in the upper rows show the lifting capacity at a machine facing sideways and values in the lower rows show a machine facing longitudinally 5 Unit ton Crawler 400mm 16 in Rubber crawler shoe 6 Set hydraulic pressure 230 kgf cm2 3270 psi 2 Lifting conditions With Japanese standard bucket Machine SK40SR 2 Arm length 1 36m 4 61 Bucket weight 100 kg 220 lb Bucket capaci...

Page 33: ...load 4 The values in the upper rows show the lifting capacity at a machine facing sideways and values in the lower rows show a machine facing longitudinally 5 Unit ton Crawler 400mm 16 in Rubber crawler shoe 6 Set hydraulic pressure 230 kgf cm2 3270 psi 2 Lifting conditions With Japanese standard bucket Machine SK45SR 2 Arm length 1 48m 4 101 Bucket weight 104 kg 230 lb Bucket capacity 0 14m 3 0 1...

Page 34: ...tion Cooling system Starter capacity VXkW Generator capacity Dynamo VXA Starting aid Cooling water capacity Max Engine L Engine oil volume Max Effective L SK40SR 2 PH03 02001 4TNE84 Vertical 4 cycle water cooled diesel engine 4 084 X 90 1 99 18 22 8 I 2 100 31 2 100 117 6 130 3 1 400 12 0 13 3 1 400 1 075 25 1 075 25 2 290 25 2 290 25 238 175 or less Back and forth left and right 25 momentary 30 C...

Page 35: ...e action degree Intake valve b T D C 15 5 a B D C 45 5 Exhaust valve b T D C 56 5 a B D C 18 5 Intake valve 0 2 mm 0 008 in in cold condition Valve clearance Exhaust valve 0 2 mm 0 008 in in cold condition Thermostat action Start Full open cc 71 1 5 85 Compression pressure MPa kgf cm1 atmin 1 rpm 3 4 0 1 35 1 250 Lubrication oil pressure MPa kgf cm 2 atmin 1 rpm 0 37 8 6 5 3 8 i_g 2 200 Dimensions...

Page 36: ...ed 22 Bkw Out12ut 31 PS 2 100 min 1 p s _ i I S 238 g kW h 175 g PS h I I r 15 20 S 2 5 25 6 2 4 u 0 2 I 0 E Cl 0 I g kW h 30 g PS h c Q 260 c E u 240 180 5 u c5 220 160 LL g kW h g PS h Engine speed min 1 rpm X10 2 F Fuel consumption volume P X 1 00 0 X P X a 238 0 835 X 1000 X 22 8 X a 6 5a 02 1 20 F Fuel consumption rate g PS h P Shaft output PS p Speific gravity a Standard load factor 0 60 0 7...

Page 37: ...1 400min 1 2 200 min 1 p 1 V 238 g kW h r i 10 175 g PS h I v 1 I I l 4 5 6 2 c 4 en 0 E9 Cl 2 0 E en 0 Cl m g kW h o g PS h c Q 260 c_ E I en 240 180 a r 10 15 i 20 25 30 220 160 LL g kW h g PS h Engine speed min rpm X10 2 F Fuel consumption volume P X 1 0 00 X P X o 238 X 27 2 X o 0 835 X 1000 7 75 o 02 1 21 F Fuel consumption rate g PS h P Shaft output PS p Speific gravity o Standard load facto...

Page 38: ......

Page 39: ...ntenance standards 1 2 2 ARM 2 1 Arm dimension 1 4 2 2 Arm maintenance standards 1 6 3 BUCKET 3 1 Bucket dimension 1 8 3 2 Detail dimension of lug section 1 9 3 3 Detail dimension of boss section 1 10 4 DOZER 4 1 Dozer dimension 1 11 4 2 Dozer maintenance standards 1 12 5 SWING 5 1 Swing bracket dimension 1 13 5 2 Swing maintenance standards 1 14 03 0 1CD ...

Page 40: ...Shop Manual Model Number Cross Reference SK45SR 2 is CASE Model CX47 03 o 2CD ...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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