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Case 845B VHP, Service Manual

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Case 845B VHP Service Manual Download Page 49

Transmission - Powershift transmission

5873 001 000

Basic tool.

LAIL11MG1775A0A

22

5873 001 058

Grab sleeve.

LAIL11MG1776A0A

23

5873 011 014

Quick grip.

LAIL11MG1885A0A

24

48050419D 06/10/2017

21.1 [21.113] / 16

Summary of Contents for 845B VHP

Page 1: ...on English 10 2017 Printed in Brazil Copyright 2017 CNH Industrial Brasil Ltda All Rights Reserved Part Number 48050419D 4th Edition English 10 2017 Motor Graders Motor Graders 845B VHP 865B VHP 885B VHP 865B AWD 885B AWD 845B VHP 865B VHP 885B VHP 865B AWD 885B AWD ...

Page 2: ...r transmission Tier 3 made in Brazil NBAF14004 865B AWD Direct drive transmission All wheel drive AWD Tier 3 made in Brazil HBZN0865TBAF00840 885B Direct drive transmission Tier 3 made in Brazil HBZN0885LBAF00098 885B Torque converter transmission Tier 3 made in Brazil HBZN0885PCAF00871 885B AWD Direct drive transmission All wheel drive AWD Tier 3 made in Brazil HBZN0885TBAF00558 48050419D 06 10 2...

Page 3: ...87W J101 845B Transmissão do conversor de torque Tier 3 produzido no Brasil HBZN0845VCAF01093 Latin America F4HE9687W J101 845B Transmissão do conversor de torque Tier 3 produzido no Brasil HBZN0845VCAF01093 Asia Pacific F4HE9687W J101 845B Transmissão do conversor de torque Tier 3 produzido no Brasil HBZN0845VCAF01093 Middle East Africa F4HE9687W J101 865B Transmissão de acionamento direto Tier 3...

Page 4: ...3 produzido no Brasil HBZN0885LBAF00098 North America F4HE9684L J100 885B Transmissão de acionamento direto Tier 3 produzido no Brasil HBZN0885LBAF00098 Asia Pacific F4HE9684L J100 885B Transmissão de acionamento direto Tier 3 produzido no Brasil HBZN0885LBAF00098 Australia New Zealand F4HE9684L J100 885B Transmissão do conversor de torque Tier 3 produzido no Brasil HBZN0885PCAF00871 Australia New...

Page 5: ...ering knuckles and shafts 25 1 25 400 Non powered front axle 25 2 Rear axle system 27 27 100 Powered rear axle 27 1 27 106 Rear bevel gear set and differential 27 2 27 120 Planetary and final drives 27 3 Brakes and controls 33 33 110 Parking brake or parking lock 33 1 Hydraulic systems 35 35 000 Hydraulic systems 35 1 Frames and ballasting 39 39 100 Frame 39 1 39 140 Ballasts and supports 39 2 Ste...

Page 6: ... 010 Fuel injection system 55 6 55 024 Transmission control system 55 7 55 051 Cab Heating Ventilation and Air Conditioning HVAC controls 55 8 55 050 Heating Ventilation and Air Conditioning HVAC control system 55 9 55 020 Transmission speed sensors 55 10 55 DTC FAULT CODES 55 11 Dozer blade and arm 86 86 110 Dozer blade 86 1 Tools 89 89 128 Ripper assembly 89 1 48050419D 06 10 2017 Find manuals a...

Page 7: ...48050419D 06 10 2017 Find manuals at https best manuals com ...

Page 8: ...INTRODUCTION 48050419D 06 10 2017 1 Find manuals at https best manuals com ...

Page 9: ...htening torques for normal assembly 6 Maintenance chart and Lubrication 11 Maintenance chart and Lubrication 13 Maintenance chart and Lubrication 15 Consumables 17 Consumables 19 Consumables 21 Conversion factors 23 See content for specific models 48050419D 06 10 2017 2 Find manuals at https best manuals com ...

Page 10: ...d or smoke near a battery Failure to comply could result in death or serious injury W0011A WARNING Explosion hazard When jump starting the machine connect and disconnect the jumper cables exactly as indicated in this manual DO NOT connect the jumper cables to the machine battery terminals Make sure no persons are near the connecting points before starting the engine Start the engine from the opera...

Page 11: ...ing battery terminals can cause an acci dent Connect auxiliary starting cables as instructed in this manual Failure to comply could result in death or serious injury W0263A WARNING Explosion hazard Batteries emit explosive gases Always ventilate when using in an enclosed area or when charging Keep the battery away from sparks open flames and other ignition sources Failure to comply could result in...

Page 12: ...associated with DANGER is RED WARNING indicates a hazardous situation that if not avoided could result in death or serious injury The color associated with WARNING is ORANGE CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SE...

Page 13: ...8 N m 51 lb in M6 7 5 N m 66 lb in 10 N m 89 lb in 11 N m 96 lb in 15 N m 128 lb in 6 8 N m 60 lb in 10 N m 89 lb in M8 18 N m 163 lb in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43...

Page 14: ...9 N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb ft 331 N m 244 lb ft 158 N m 116 lb ft 226 N m 167 lb ft M20 350 N m 259 lb ft 467 N m 345 lb...

Page 15: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 5 8 147 N m 108 lb ft 196 N m 145 lb ft 208 N m 153 lb ft 277 N m 204 lb ft 153 N...

Page 16: ...85 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m 159 lb ft 228 N m 168 lb ft 304 N m 225 lb ft 147 N m 108 lb ft 207 N m 153 lb ft 3 4 287 N m 212 lb ft 383 N m 282 lb ft 405 N m 299 lb ft 541 N m 399 lb ft 261 N m 193 lb ft 369 N m 272 lb ft 7 8 4...

Page 17: ...8 4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches Letter C Six Marks 48050419D 06 10 2017 10 ...

Page 18: ...wash screen 1 50 Fuel Water Separator drain water 2 50 50 hours or every week Hydraulic tank complete system 1 50 Moldboard Lift Cylinder Pivots 4 100 Moldboard Lift Cylinders Balls 2 100 Moldboard Side Shift Cylinders Balls 2 100 Articulation of Tilt Cylinders 2 100 Moldboard Tilt Pivots 2 100 Articulation Cylinders Pivots 4 100 Articulation Bearings 2 100 100 hours or every 15 days Drawbar Ball ...

Page 19: ... System 2 1000 1000 hours or every 6 months Tandem Case Oil 2 1000 Rear Axle Differential and Planetary Gear Oil Graziano 1 2000 Hydraulic System Oil Note 5 1 2000 Engine Coolant 2 2000 2000 hours or every year Turbocharger Fixing Bolts Torque 4 2000 A Points B Check C Change D Lubricate E Adjust F Clean Drain ATTENTION See Consumables for specifications and detailed capacities about Fluids and Lu...

Page 20: ...ylinder Pivots 4 100 Moldboard Lift Cylinders Balls 2 100 Moldboard Side Shift Cylinders Balls 2 100 Articulation of Tilt Cylinders 2 100 Moldboard Tilt Pivots 2 100 Articulation Cylinders Pivots 4 100 Articulation Bearings 2 100 100 hours or every 15 days Drawbar Ball and Socket 1 100 Alternator and Air Conditioner Belt 2 250 Universal Joints and Drive Shaft 2 250 Circle Turn Gearbox Oil Level 1 ...

Page 21: ...on 8X4 Direct Drive Models 845B 8X4 Direct Drive Models 865B 8X4 Direct Drive Models 885B 1 1000 Engine Valves Clearance 12 1000 Circle Turn Gear Housing Oil 1 1000 Alternator and Air Conditioning Belts 2 1000 Air Cleaner Elements See Air Cleaner System 2 1000 1000 hours or every 6 months Tandem Case Oil 2 1000 Rear Axle Differential and Planetary Gear Oil Graziano 1 2000 Hydraulic System Oil Note...

Page 22: ... Universal Joints and Drive Shaft 2 250 Circle Turn Gearbox Oil Level 1 250 Differential Lock Oil Filter if equipped 1 250 Front Axle Articulation Pin 2 250 Front Wheel Lean Bar Pivots 2 250 Front Wheel Lean Cylinder Pivots 2 250 Front Wheel Knuckle Lean Pivots 4 250 Knuckle King Pin Bearings 4 250 Moldboard Lift Cylinder Articulation Bearings 2 250 Tandem Swing Bearing 2 250 Tires Condition and P...

Page 23: ... Adjust F Clean Drain ATTENTION See Consumables for specifications and detailed capacities about Fluids and Lubricants NOTE 1 Carry out maintenance on the air filter element if the main warning display Non Critical Warnings YELLOW shows AIR FILTER NOTE 2 Carry out maintenance on the hydraulic filter element if the main warning display Non Critical Warnings YELLOW shows HYDRAULIC FILTER NOTE 3 Chec...

Page 24: ...LA ENGINE OIL 15W 40 Capacity with a filter change Capacity without a filter change Engine Cooling System Specifications 50 Water 50 CASE AKCELA PREMIUM ANTI FREEZE Total capacity 32 l 8 5 US gal Hydraulic System Specifications CASE AKCELA HY TRAN ULTRA HYDRAULIC TRANSMISSION OIL Total capacity 180 l 47 6 US gal Tank with a filter 90 l 23 8 US gal Transmission Specifications Refill capacity with f...

Page 25: ...INTRODUCTION Grease fitings Specifications CASE AKCELA 251H EP MULTI PURPOSE GREASE Rear Ripper Scarifier Blade Front Axle Wheel Hubs Bearings 48050419D 06 10 2017 18 ...

Page 26: ...OR 6 x 3 torque converter OR Tier 3 VHP NA 8 x 8 direct drive OR 6 x 3 torque converter OR Tier 3 VHP Fuel Reservoir Specifications No 2 DIESEL Total capacity 341 l 90 US gal Engine Oil Specifications CASE AKCELA ENGINE OIL 15W 40 Capacity with a filter change 16 l 4 2 US gal Capacity without a filter change 15 l 4 0 US gal Engine Cooling System Specifications 50 Water 50 CASE AKCELA PREMIUM ANTI ...

Page 27: ...educer Specifications CASE AKCELA GEAR 135 H EP 80W 90 Refill 2 8 l 0 7 US gal Grease fitings Specifications CASE AKCELA 251H EP MULTI PURPOSE GREASE Rear Ripper Scarifier Blade Front Axle Wheel Hubs Bearings 48050419D 06 10 2017 20 ...

Page 28: ...2 US gal Capacity without a filter change 15 l 4 0 US gal Engine Cooling System Specifications 50 Water 50 CASE AKCELA PREMIUM ANTI FREEZE Total capacity 32 l 8 5 US gal Hydraulic System Specifications For a Cold Climate CASE AKCELA HY TRAN ULTRA HYDRAULIC TRANSMISSION OIL For a Tropical Climate CASE AKCELA AW HYDRAULIC FLUID 68 HV Total capacity 200 l 52 8 US gal Tank with a filter 90 l 23 8 US g...

Page 29: ...Specifications CASE AKCELA LIMITED SLIP ADDITIVE Refill capacity 4 1 l 1 1 US gal Grease fitings Specifications CASE AKCELA 251H EP MULTI PURPOSE GREASE Rear Ripper Scarifier Blade Front Axle Wheel Hubs Bearings 48050419D 06 10 2017 22 ...

Page 30: ...84 ft 1 ft 0 30480 m 1 km 0 62137 miles 1 miles 1 60934 km Mass Metric System to U S System U S System to Metric System 1 kg 2 20462 lb 1 lb 0 45359 kg 1 g 0 03527 oz 1 oz 28 34952 g Mass Area Metric System to U S System U S System to Metric System 1 kg ha 0 89300 lbs ac 1 lbs ac 1 11982 kg ha Mass Energy Metric System to U S System U S System to Metric System 1 g kWh 0 00164 lb HP h 1 lb HP h 608...

Page 31: ...ic System to U S System U S System to Metric System 1 km h 0 62137 mph 1 mph 1 60934 km h Volume Metric System to U S System U S System to Metric System 1 cm 0 06102 in 1 in 16 38706 in 1 m 35 31467 ft 1 ft 0 02832 m 1 m 1 30795 yd 1 yd 0 76455 m 1 ml 0 03381 US fl oz 1 US fl oz 29 57353 ml 1 litre 1 05669 US qt 1 US qt 0 94635 litre 1 litre 0 87988 l 1 l 1 13652 litre 1 litre 0 26417 l 1 l 3 7854...

Page 32: ...15000 865B Torque converter transmission Tier 3 made in Brazil NBAF14004 865B AWD Direct drive transmission All wheel drive AWD Tier 3 made in Brazil HBZN0865TBAF00840 885B Direct drive transmission Tier 3 made in Brazil HBZN0885LBAF00098 885B Torque converter transmission Tier 3 made in Brazil HBZN0885PCAF00871 885B AWD Direct drive transmission All wheel drive AWD Tier 3 made in Brazil HBZN0885T...

Page 33: ...21 1 21 135 Powershift transmission external controls 21 2 21 105 Powershift transmission hydraulic components 21 3 21 155 Powershift transmission internal components 21 4 21 700 Torque converter 21 5 21 900 Hydraulic pump drive 21 6 48050419D 06 10 2017 21 ...

Page 34: ...BAF15000 865B Torque converter transmission Tier 3 made in Brazil NBAF14004 865B AWD Direct drive transmission All wheel drive AWD Tier 3 made in Brazil HBZN0865TBAF00840 885B Direct drive transmission Tier 3 made in Brazil HBZN0885LBAF00098 885B Torque converter transmission Tier 3 made in Brazil HBZN0885PCAF00871 885B AWD Direct drive transmission All wheel drive AWD Tier 3 made in Brazil HBZN08...

Page 35: ...rque 28 Torque 28 Rear housing General specification 29 Torque 29 Torque 29 Front housing General specification 30 Torque 30 Input housing General specification 31 Torque 31 Torque 31 FUNCTIONAL DATA Powershift transmission Identification 32 Sectional view 33 Overview 35 Overview 36 Input shaft Overview 38 Overview 39 Drive oil dipstick line See content for specific models 48050419D 06 10 2017 21 ...

Page 36: ... Exploded view 49 Exploded view 50 Overview 52 SERVICE Powershift transmission Pressure test 53 Service instruction 55 Service instruction 56 Disassemble 57 Assemble 59 Calibrate 61 Input shaft Disassemble 94 Assemble 95 Remove 99 Install 101 Remove 103 Install 105 Install 107 Remove 108 Install 110 Drive oil dipstick line Remove 111 Install 112 Rear housing Remove 113 Install 114 See content for ...

Page 37: ...ssion Converter oil pump Install 137 Remove 141 Install 142 Input housing Service instruction 143 Remove 144 Remove 146 Remove 147 Remove 148 Install 149 Remove 150 Install 152 Remove 153 Install 154 Install 155 Install 156 Install 158 Install 159 Install 161 Remove 163 Remove 164 Remove 165 Install 166 Remove 167 Install 168 See content for specific models 48050419D 06 10 2017 21 1 21 113 4 ...

Page 38: ...Install 169 Install 170 See content for specific models 48050419D 06 10 2017 21 1 21 113 5 ...

Page 39: ...e decals indicate the approximate speeds and all of the speeds at the three different engine speeds engine speed at which of the Power Take Off PTO is reached marked by a white spot on the center of each black bar on the decals and the maximum engine speed m Kg kilogram kg Torque F N Newton kp 1 kp 9 81 N Service A J Joule kpm 0 102 kpm 1J 1 N m Horse Power P kW kilowatt HP DIN 1 Hp 0 7355 kW 1 kW...

Page 40: ...15 Kelvin Powershift transmission Torque 845B Torque converter transmission Tier 3 made in Brazil HBZN0845VCAF01093 6 x 3 torque converter OR Tier 1 OR Tier 3 VHP 865B Torque converter transmission Tier 3 made in Brazil NBAF14004 6 x 3 torque converter OR Tier 2 OR Tier 3 VHP OR Tier 0 Tightening torques for the bolts Friction coefficient µ tot 0 12 for the plugs and nuts without reworking as well...

Page 41: ...16 x 1 5 205 300 360 M18 x 1 5 310 440 520 M18 x 2 290 420 490 M20 x 1 5 430 620 720 M22 x 1 5 580 820 960 M24 x 1 5 760 1100 1250 M24 x 2 730 1050 1200 M27 x 1 5 1100 1600 1850 M27 x 2 1050 1500 1800 M30 x 1 5 1550 2200 2550 M30 x 2 1500 2100 2500 M33 x 1 5 2050 2900 3400 M33 x 2 2000 2800 3300 M36 x 1 5 2700 3800 4450 M36 x 3 2500 3500 4100 M39 x 1 5 3450 4900 5700 M39 x 3 3200 4600 5300 4805041...

Page 42: ...ue converter OR Tier 1 OR Tier 3 VHP 865B Torque converter transmission Tier 3 made in Brazil NBAF14004 6 x 3 torque converter OR Tier 2 OR Tier 3 VHP OR Tier 0 5870 350 000 Mounting stand assembly with a tilting device LAIL11MG2026A0A 1 5870 350 063 Fasteners LAIL11MG1758A0A 2 5870 350 090 Clamping profile LAIL11MG1759A0A 3 48050419D 06 10 2017 21 1 21 113 9 ...

Page 43: ...ransmission Powershift transmission 5870 105 005 Belt spanner LAIL11MG1882A0A 4 5873 042 004 Socket TX 40 LAIL11MG1883A0A 5 5873 042 002 Socket TX 27 LAIL11MG1883A0A 6 48050419D 06 10 2017 21 1 21 113 10 ...

Page 44: ...n Powershift transmission 5870 204 063 M6 adjusting screws LAIL11MG1762A0A 7 5870 204 002 Assortment of eyelets LAIL11MG1763A0A 8 5870 204 036 Adjusting screws LAIL11MG1764A0A 9 48050419D 06 10 2017 21 1 21 113 11 ...

Page 45: ...ershift transmission 5870 345 107 Mounting Device LAIL11MG1765A0A 10 5870 287 007 HP hand operated pump LAIL11MG1766A0A 11 5870 950 101 Minimess fitting M12 X 1 5 LAIL11MG1767A0A 12 48050419D 06 10 2017 21 1 21 113 12 ...

Page 46: ...Transmission Powershift transmission 0636 804 003 M20 eyelet LAIL11MG1768A0A 13 0664 462 774 M12 eyelet LAIL11MG1769A0A 14 5870 260 010 Cable LAIL11MG1770A0A 15 48050419D 06 10 2017 21 1 21 113 13 ...

Page 47: ...nsmission Powershift transmission 5870 600 003 Special tool LAIL11MG1884A0A 16 5870 026 100 Puller insert LAIL11MG1771A0A 17 5873 001 057 Grab sleeve LAIL11MG1772A0A 18 48050419D 06 10 2017 21 1 21 113 14 ...

Page 48: ...smission Powershift transmission 5873 011 011 Quick grip LAIL11MG1885A0A 19 5870 300 028 Cutting device LAIL11MG1773A0A 20 5870 345 088 Mounting Device LAIL11MG1774A0A 21 48050419D 06 10 2017 21 1 21 113 15 ...

Page 49: ...Transmission Powershift transmission 5873 001 000 Basic tool LAIL11MG1775A0A 22 5873 001 058 Grab sleeve LAIL11MG1776A0A 23 5873 011 014 Quick grip LAIL11MG1885A0A 24 48050419D 06 10 2017 21 1 21 113 16 ...

Page 50: ...ransmission Powershift transmission 5870 600 005 Special tool LAIL11MG1887A0A 25 5870 451 006 Lubricant LAIL11MG1922A0A 26 5870 600 006 Special Tool LAIL11MG1888A0A 27 48050419D 06 10 2017 21 1 21 113 17 ...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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