1002-6
Bur 5-3100
Issued 8-06
Printed in U.S.A.
MAINTENANCE SCHEDULE
Model 821E
SERVICE
INTERVAL
IT
E
M
N
U
MBER
SERVICE POINTS
Ini
tial S
e
rvi
c
e
FREQUENCY IN HOURS
CH
E
C
K
C
L
EAN
CH
A
N
GE
DR
A
IN
LU
B
R
IC
A
T
E
RE
P
L
A
CE
AD
J
U
ST
Variable
Periodic
(
*
)
13
Radiator Coolant Level
*
14
Tires
*
19
Hydraulic Filter
*
22
Alternator, AC, Drive Belt
*
29
Air cleaner
*
*
XX
Fire extinguisher
*
Every 10 Hours
1
Check Engine Oil Level
10
Every 50 Hours
2
Check Engine Coolant Level
50
3
Check Transmission Oil Level
50
4
Check Hydraulic Oil Level
50
5 & 6
Grease Bucket Mounting Fittings
50
18
Bleed Fuel Filter of Condensation
50
First 100 Hours
17
Change Engine Oil and Filters
100
18 & 26
Replace Fuel Filters
100
19
Change Hydraulic Filter
100
21
Change Oil in Axles
100
Every 100 Hours
8
Lubricate The Steering Cylinder Pivots - Rod And
Closed End (4 Fittings)
100
9
Grease Front Drive Shaft Support Bearing
100
10
Lubricate Loader Lift & Cylinder Pivots (10) Z-bar
100
11
Lubricate Loader Lift & Cylinder Pivots (18) XT
100
Every 250
Hours
12 & 23
Check Cab Air Filter
250
13
Check Radiator Coolant Level
250
14
Check Tire Pressure & Wheel Torque
4
250
22
Check Drive Belt
250
XX
Trans Clutch Calibration (See Section 6002)
250
1000
Every 500
Hours
15
Check Axle Oil Level
500
16
Check Battery Electrolyte Level
500
17
Change Engine Oil and Filter
500
17
Change Crankcase Filter
500
18
Drain Fuel Tank Condensation & Water Separator
500
26
Replace Fuel Filter
500
Every 1000
Hours
19
Replace Hydraulic Oil filter
1000
20
Grease Articulation Fittings
1000
21
Change Front & Rear Axle Oil
1000
22
Replace Drive Belt
1000
23
Replace Cab Air Filter
1000
25
Change Transmission Oil and Filter
1000
XX
Check Injector Calibration
1000
XX
Check Valve Adjustment (Engine Manual)
1000
XX
Trans Clutch Calibration (See Section 6002)
1000
Every 2000
Hours
27
Change Hydraulic Oil
2000
28
Change Coolant
2000
29
Replace Engine Air Cleaner
2000
XX
Valve Clearance (Engine Manual)
2000
Every 6000
hours
XX
Engine Injectors (Engine Manual)
6000
XX
Fuel Pump (Engine Manual)
6000
6000
Summary of Contents for 821E
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