Case 570ST The KING Service Manual Download Page 46

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Engine - Engine and crankcase

4. Remove the muffler support bracket bolt

(2)

PTIL13TLB0957AB

5. Remove the bolt

(1)

and the muffler assembly from the

engine.

PTIL13TLB0958AB

6. Disconnect the throttle linkage

(1)

from the pump and

set it aside.

PTIL13TLB0954AB

7. Disconnect the coolant temperature

(1)

, alternator, oil

pressure

(2)

and starter connectors from engine.

Remove the starter.
Refer to

Engine starter - Remove (55.201)

PTIL13TLB0955AB

51523349 31/08/2018

10.1 [10.001] / 5

Summary of Contents for 570ST The KING

Page 2: ...SERVICE MANUAL 570ST The KING 51523349 31 08 2018 EN Find manuals at https best manuals com ...

Page 3: ...ngine Product Market Product Engine 570ST The KING Two Wheel Drive 2WD Asia Pacific 8045 45 748 570ST The KING Four Wheel Drive 4WD Asia Pacific 8045 45 748 51523349 31 08 2018 Find manuals at https best manuals com ...

Page 4: ...ydraulic components 21 3 21 154 Power shuttle transmission internal components 21 4 21 700 Torque converter 21 5 Four Wheel Drive 4WD system 23 23 314 Drive shaft 23 1 Front axle system 25 25 100 Powered front axle 25 1 25 102 Front bevel gear set and differential 25 2 25 108 Final drive hub steering knuckles and shafts 25 3 25 400 Non powered front axle 25 4 Rear axle system 27 27 100 Powered rea...

Page 5: ...hydraulic system 35 8 35 737 Dipper hydraulic system 35 9 35 738 Excavator and backhoe bucket hydraulic system 35 10 35 360 Hammer and rotating bucket hydraulic system 35 11 35 739 Swing arm hydraulic system 35 12 35 732 Stabilizer control 35 13 35 AAA Hydraulic systems generic sub group 35 14 Frames and ballasting 39 39 100 Frame 39 1 39 129 Stabilizers 39 2 Steering 41 41 101 Steering control 41...

Page 6: ...al lighting 55 8 55 408 Warning indicators alarms and instruments 55 9 Front loader and bucket 82 82 100 Arm 82 1 82 300 Bucket 82 2 Booms dippers and buckets 84 84 910 Boom 84 1 84 912 Dipper arm 84 2 Platform cab bodywork and decals 90 90 156 Cab windshield and windows 90 1 90 110 Operator platform less cab 90 2 90 114 Operator protections 90 3 90 100 Engine hood and panels 90 4 51523349 31 08 2...

Page 7: ...51523349 31 08 2018 Find manuals at https best manuals com ...

Page 8: ...INTRODUCTION 51523349 31 08 2018 1 Find manuals at https best manuals com ...

Page 9: ...structions 11 Basic instructions Fuse and relay locations 12 Basic instructions 14 Basic instructions 16 Basic instructions 17 Basic instructions Shop and assembly 19 Basic instructions Minimum tightening torques for normal assembly 21 Electrical systems Basic instructions Standard torque data for hydraulics 26 Torque Standard torque data for hydraulics 28 Abbreviation Measurements 30 Capacities 3...

Page 10: ...y CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed by special instructi...

Page 11: ...l fluids lubricants and filters must be disposed of in compliance with environmental standards and regulations Contact your Dealer with any questions regarding the service and maintenance of this machine Use this manual with the operator s manual to understand and perform the complete service procedures Read the safety decals and information decals on the machine Read the Operator s Manual and saf...

Page 12: ... cast ductile iron parts on this machine Before you weld cut or drill holes on any part of this machine make sure the part is not cast ductile iron See your dealer if you do not know if a part is cast ductile iron The following items are examples of cast ductile iron parts There may also be other parts made of cast ductile iron that are not on the list below two wheel drive steering link dump link...

Page 13: ...e you weld cut or drill holes on any part of this machine make sure the part is not cast ductile iron See your dealer if you do not know if a part is cast ductile iron The following are cast ductile iron parts two wheel drive steering link dump links front axle stabilizers extendahoe swing bucket linkage Air Conditioning A C compressor mounting bracket Unauthorized modifications to cast ductile ir...

Page 14: ...d for transport 3 Place the loader bucket on the ground with the bottom of the loader bucket parallel to the surface 4 Place the direction control lever and the transmission in neutral 5 If you need to open the hood to perform service raise the loader arms and install the support strut 6 Shut down the engine 7 Place a Do Not Operate tag on the key switch so that it is visible to other workers or r...

Page 15: ...ry depending on the operating environment and conditions 7 Check all fuses relay and MCB s for correct ratings and validity Replace the defective or non complaint parts Do not to bypass override tamper any safety systems of the machine 8 Check and remove any oily rags or other flammable material on the machine Do not to store such material around or on the machine 9 Make sure that do not weld or f...

Page 16: ...e spillage In general avoid skin contact with all fuels oils acids solvents etc Most of them contain substances that may be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining off used engine coolant mixtures engine gearbox and hydraulic oils brake fluids etc Do not mix drained brake fluids o...

Page 17: ...ty for damages caused by parts and or components not approved by the manufacturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The information ...

Page 18: ...proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0006A Do not run the engine with the alternator wires disconnected Before using an electric welder disconnect the alternator wires instrument cluster and batteries Do not use a steam cleaner or a cleaning solvent to clean the alternator Keep the battery vents...

Page 19: ...use details Fuse rating 1 Front work light 15 A 2 12 V power output 10 A 3 Rear work light 15 A 4 Horn hazard light control 15 A 5 Cabin fan radio 10 A 6 Installer ignition 10 A 7 Wiper 10 A 8 Driving lamp LOW 15 A 9 Driving lamp HIGH 15 A 10 Cabin dome light 10 A 11 HVAC If fitted 20 A 12 Loader self level 10 A 13 Side shift lock 10 A 14 Cluster 10 A 15 Speedometer 10 A 16 Stop lamps 10 A 17 Haza...

Page 20: ...ights are clean and correctly operating Sl No Lamp description Lamp wattage 1 Head lamp 65 W 55 W 2 Front work light 55 W 3 Rear work light 55 W 4 Stop lamp 21 W 5 Park lamp 10 W 6 Revers lamp 21 W 7 Turn lamp 21 W 8 Direction indicators 5 W 9 License plate lamp 5 W 51523349 31 08 2018 13 ...

Page 21: ...support strut Failure to comply could result in death or serious injury W0230A Raise and support loader lift arms 1 Empty the loader bucket 2 Raise the loader lift arms to the maximum height 3 Shut down the engine RCPH10TLB230AAF 1 4 Remove the retaining pin 5 Lower the support strut onto the cylinder rod 6 Install the retaining pin RCPH10TLB221AAF 2 7 Start the engine 8 Slowly lower the lift arms...

Page 22: ... longer rests on the cylinder 2 Shut down the engine RCPH10TLB227AAF 4 3 Remove the retaining pin from the support strut 4 Raise the support strut up to the storage position and secure with the retaining pin as shown RCPH10TLB231AAF 5 5 Start the engine 6 Lower the loader to the ground 51523349 31 08 2018 15 ...

Page 23: ...o release the hood latch PTIL13TLB1558AB 1 3 Lift the hood and rotate forward PTIL12TLB0559AB 2 NOTICE To avoid damage to the hood parts always close the hood before moving the loader Close the hood 1 Lower the hood 2 Turn the handle 1 clockwise to lock the hood latch PTIL13TLB1558AB 3 51523349 31 08 2018 16 ...

Page 24: ...tor 2 Air cleaner assembly 3 Fuel filter assembly 4 Engine oil filter 5 Hydraulic filter 6 Transmission oil filter 7 cab filter Maintenance Linkage connection PTIL18TLB0351GB 1 Right hand side view Follow greasing cycle as per usage and application 51523349 31 08 2018 17 ...

Page 25: ...INTRODUCTION PTIL18TLB0353GB 2 Left hand side view Follow greasing cycle as per usage and application Further please refer maintenance chart see Maintenance chart 51523349 31 08 2018 18 ...

Page 26: ...on tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thrust element if required 7 To prevent damage to the seal lip on the shaft position a protective guard during installation operations O ring seals Lubricate the O ring seals before you insert them in t...

Page 27: ... ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding Special tools WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 1...

Page 28: ...63 lb in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43 lb ft 83 N m 61 lb ft M16 158 N m 116 lb ft 210 N m 155 lb ft 225 N m 166 lb ft 301 N m 222 lb ft 143 N m 106 lb ft 205 N m 151...

Page 29: ...9 N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb ft 331 N m 244 lb ft 158 N m 116 lb ft 226 N m 167 lb ft M20 350 N m 259 lb ft 467 N m 345 lb...

Page 30: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 5 8 147 N m 108 lb ft 196 N m 145 lb ft 208 N m 153 lb ft 277 N m 204 lb ft 153 N...

Page 31: ...85 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m 159 lb ft 228 N m 168 lb ft 304 N m 225 lb ft 147 N m 108 lb ft 207 N m 153 lb ft 3 4 287 N m 212 lb ft 383 N m 282 lb ft 405 N m 299 lb ft 541 N m 399 lb ft 261 N m 193 lb ft 369 N m 272 lb ft 7 8 4...

Page 32: ...8 4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches Letter C Six Marks 51523349 31 08 2018 25 ...

Page 33: ...2 15 lb ft 14 20 N m 10 15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 58 lb ft 47 54 N m 35 40 lb ft 12 19 1 mm 3 4 in 1 1 16 12 104 111 N m 77 82 lb ft 81 95 N m 60 70 lb ft 14 22 2 mm 7 8 in 1 3 16 12 122 136 N m 90 100 lb ft 95 109 N m 70 80 lb ft 16 25 4 mm 1...

Page 34: ...g ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitting to specified torque listed throughout the repair manual NOTICE If the fitting surfaces are not properly cleaned the O ring will not seal properly If the fitting surfaces are not properly aligned the fittings may be damaged a...

Page 35: ... N m 10 15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 58 lb ft 47 54 N m 35 40 lb ft 12 19 1 mm 3 4 in 1 1 16 12 104 111 N m 77 82 lb ft 81 95 N m 60 70 lb ft 14 22 2 mm 7 8 in 1 3 16 12 122 136 N m 90 100 lb ft 95 109 N m 70 80 lb ft 16 25 4 mm 1 in 1 5 16 12 14...

Page 36: ...g ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitting to specified torque listed throughout the repair manual NOTICE If the fitting surfaces are not properly cleaned the O ring will not seal properly If the fitting surfaces are not properly aligned the fittings may be damaged a...

Page 37: ...und per inch lb in Frequency megahertz MHz megahertz MHz kilohertz kHz kilohertz kHz hertz Hz hertz Hz Frequency Rotational r min r min ª revolution per minute rpm revolution per minute rpm Length kilometer km mile mi meter m foot ft centimeter cm inch in millimeter mm inch in micrometer µm Mass kilogram kg pound lb gram g ounce oz milligram mg Power kilowatt kW horsepower Hp watt W Btu per hour B...

Page 38: ...s foot per second ft s millimeter per second mm s inch per second in s meter per minute m min foot per minute ft min Volume includes Capacity cubic meter m cubic yard yd cu yd liter l cubic inch in liter l US gallon US gal UK gallon UK gal US quart US qt UK quart UK qt milliliter ml fluid ounce fl oz Volume per time includes Discharge and Flow rate cubic meter per minute m min cubic foot per minut...

Page 39: ...ic oil for hammer Akcela NEXPLORE MULTI G 1 50 L 0 40 US gal 7 Rear axle oil SAE 20W40 Akcela transaxle fluid 20W40 17 10 l 4 52 US gal 8 4WD front axle oil Akcela NEXPLORE MULTI G 8 90 L 2 35 US gal 9 Engine oil BS III API CI4 SAE 15W 40 Akcela No 1 API CI 4 8 60 L 2 27 US gal 10 Brake fluid ISO 7308 Akcela LHM Fluid 0 67 l 0 18 US gal 11 Engine coolant Antifreeze Premix 50 50 Grade EG4 Akcela pr...

Page 40: ...SERVICE MANUAL Engine 570ST The KING 51523349 31 08 2018 10 ...

Page 41: ...ine and crankcase 10 1 10 206 Fuel filters 10 2 10 202 Air cleaners and lines 10 3 10 254 Intake and exhaust manifolds and muffler 10 4 10 400 Engine cooling system 10 5 10 304 Engine lubrication system 10 6 51523349 31 08 2018 10 ...

Page 42: ...Engine 10 Engine and crankcase 001 570ST The KING 51523349 31 08 2018 10 1 10 001 1 ...

Page 43: ...Contents Engine 10 Engine and crankcase 001 TECHNICAL DATA Engine Weight 3 SERVICE Engine Remove 4 Install 7 DIAGNOSTIC Engine Troubleshooting 10 51523349 31 08 2018 10 1 10 001 2 ...

Page 44: ...Engine Engine and crankcase Engine Weight Sl No Description Weight 1 Engine 330 kg 728 lb 51523349 31 08 2018 10 1 10 001 3 ...

Page 45: ...e and are for reference only ATTENTION Allow the engine to reach normal tempera ture before performing any service or maintenance proce dure Wear safety gloves and goggles for protection from hot components and fluids or severe burns could result 1 Drain engine oil by loosening the drain nut Collect the oil in a clean container cap it and keep it aside in a clean place 2 Disconnect the fuel return...

Page 46: ...mbly from the engine PTIL13TLB0958AB 4 6 Disconnect the throttle linkage 1 from the pump and set it aside PTIL13TLB0954AB 5 7 Disconnect the coolant temperature 1 alternator oil pressure 2 and starter connectors from engine Remove the starter Refer to Engine starter Remove 55 201 PTIL13TLB0955AB 6 51523349 31 08 2018 10 1 10 001 5 ...

Page 47: ...ve the bolts 1 flat washers and nuts from the front engine mount Loosen and remove the cap screws and flat washers that fasten the transmission to the engine PTIL13TLB0730AB 8 Raise and remove the engine from the machine NOTICE Make sure that the flex plate converter assembly stays in place on the transmission If the engine will be separated from the transmission for an extended period of time fas...

Page 48: ...ews to a torque of 52 57 N m 38 42 lb ft Install and tighten the front engine mounting bolts flat washers and nuts Tighten the self locking nuts to a torque of 90 100 N m 66 74 lb ft 3 Disconnect the lifting equipment from the lifting eyes on the engine PTIL13TLB0730AA 2 4 Tighten the cap screws through the access in the fly wheel housing 1 and fasten the flywheel to the flex plate Tighten cap scr...

Page 49: ...3 by tightening the mounting bolts 2 PTIL13TLB0953AB 5 9 Connect the throttle rod 1 10 Connect the throttle cable from the mounting bracket 11 Connect the electrical connector for the oil pressure switch PTIL13TLB0954AB 6 12 Install the exhaust pipe 1 of the turbocharger to the muffler end Tighten it to a torque value of 6 5 7 5 N m 4 8 5 5 lb ft PTIL13TLB0956AB 7 51523349 31 08 2018 10 1 10 001 8...

Page 50: ...ust manifold Refer to Intake and ex haust manifolds and muffler Install 10 254 17 Install the cooling pack Refer to Radiator Install 10 400 18 Fill the engine oil and cooling system up to the pre scribed level 19 See capacities in Capacities for specifications 20 Install air cleaner assembly 21 Install the hood Refer to Hood Install 90 100 22 Connect the battery terminals Refer to Basic in structi...

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