Case IH FARMALL 45C CVT Service Manual Download

Page: 35 / 51

INTRODUCTION

Special tools

Gauge - (0-3000 psi) . . . . . . . . . . . . . Procure Locally

Gauge - (6000 psi) . . . . . . . . . . . . . . Procure Locally

Gauge - (300 psi) . . . . . . . . . . . . . . . Procure Locally

Hose . . . . . . . . . . . . . . . . . . . . . . . . Procure Locally

Tee Fitting . . . . . . . . . . . . . . . . . . . .

CNH299061

Adapter . . . . . . . . . . . . . . . . . . . . . .

FNH00227

Male Plug . . . . . . . . . . . . . . . . . . . . Included with

CNH299061

Female Cap . . . . . . . . . . . . . . . . . . .Included with

CNH299061

Variseal Installation Tool . . . . . . . . .

380000836

Detent Tool . . . . . . . . . . . . . . . . . . .

FNH00081

Seal Driver Set . . . . . . . . . . . . . . .

FNH00293

Injector Test . . . . . . . . . . . . . . . . ..

FNH01721

Injector Adapter Set . . . . . . . . . . . .

FNH01728

Injector Cleaning Kit . . . . . . . . . . . .

FNH01720

Engine Compression Test Adapter . . .

FNH00120

Engine Compression Test Gauge Assembly . .

OEM1074

Oil Pump Port Block Remover Tool . . . .

FNH11097

Oil Pump Port Block Installer Tool . . . . .

FNH00117

Oil Pump Port Block Remover Sleeve (Pair) . .

FNH11099

Oil Pump Port Block Installer Pins . . . . . . .

FNH11044

Micrometer . . . . . . . . . . . . . . . . . . . . . . .

0 - 25 mm

(

0 - 1 in

)

Micrometer . . . . . . . . . . . . . . . . . . . . . . .

25 - 51 mm

(

1 - 2 in

)

Micrometer . . . . . . . . . . . . . . . . . . . . . . .

76 - 102 mm

(

3 - 4 in

)

Small Hole Gauge . . . . . . . . . . . . . . . . . .

19 - 25 mm

(

0.75 - 1 in

)

Cylinder Bore Gauge . . . . . . . . . . . . . . . ..

76 - 102 mm

(

3 - 4 in

)

Cylinder Bore Gauge . . . . . . . . . . . . . .

25 - 51 mm

(

1 - 2 in

)

Engine Oil Pressure Test Fitting . . . . . . . .

380002904

PTO/FWD Oil Pressure Test Fitting . . . . .

380001862

47851945 03/02/2016

Summary of Contents for FARMALL 45C CVT

Page 1: ... is a trademark registered in the United States and many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates Part number 47851945 1st edition English February 2016 SERVICE MANUAL FARMALL 45C CVT FARMALL 55C CVT Tier 4B final Compact Tractor ...

Page 2: ...SERVICE MANUAL Farmall 45C CVT Farmall 55C CVT 47851945 03 02 2016 EN Find manuals at https best manuals com ...

Page 3: ...orth America R 753 IE4 Farmall 45C CVT Farmall 45C CVT Cab TIER 4B FINAL North America R 753 IE4 Farmall 55C CVT Farmall 55C CVT ROPS TIER 4B FINAL North America R 753 IE4 Farmall 55C CVT Farmall 55C CVT Cab TIER 4B FINAL North America R 753 IE4 47851945 03 02 2016 Find manuals at https best manuals com ...

Page 4: ...ront axle system 25 25 100 Powered front axle 25 1 25 102 Front bevel gear set and differential 25 2 25 310 Final drives 25 3 Rear axle system 27 27 100 Powered rear axle 27 1 27 106 Rear bevel gear set and differential 27 2 Power Take Off PTO 31 31 104 Rear electro hydraulic control 31 1 31 110 One speed rear Power Take Off PTO 31 2 31 120 Central Power Take Off PTO 31 3 Brakes and controls 33 33...

Page 5: ...ectrical system 55 1 55 024 Transmission control system 55 2 55 100 Harnesses and connectors 55 3 55 201 Engine starting system 55 4 55 301 Alternator 55 5 55 302 Battery 55 6 55 404 External lighting 55 7 55 408 Warning indicators alarms and instruments 55 8 55 518 Wiper and washer system 55 9 55 640 Electronic modules 55 10 55 DTC FAULT CODES 55 11 Platform cab bodywork and decals 90 90 100 Engi...

Page 6: ... 90 150 Cab 90 4 90 151 Cab interior 90 5 90 154 Cab doors and hatches 90 6 47851945 03 02 2016 Find manuals at https best manuals com ...

Page 7: ...47851945 03 02 2016 Find manuals at https best manuals com ...

Page 8: ...INTRODUCTION 47851945 03 02 2016 1 Find manuals at https best manuals com ...

Page 9: ... Torques 23 Torque 24 Special tools 28 Basic instructions Tire ballast and pressures 29 International symbols 30 Torque Specification Tables 31 General specification Tire Pressures 36 General specification 37 Capacities 38 General specification 39 Weight 44 General specification 45 Dimension General 46 General specification wheel tread settings 50 Consumables 51 Product identification General info...

Page 10: ...Constant Velocity Transmission model tractors Use this manual in conjunction with the operator s manual for complete operation adjustment and maintenance information On CASE IH equipment left and right are determined by standing behind the unit looking in the direction of travel 47851945 03 02 2016 3 Find manuals at https best manuals com ...

Page 11: ...LLOW FAILURE TO FOLLOW THE DANGER WARNING AND CAUTION INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH Machine Safety The precautionary statement IMPORTANT is followed by specific instructions This statement is intended for ma chine safety NOTICE The word IMPORTANT is used to inform the reader of something they need to know to prevent minor machine damage if a certain procedure is not fol...

Page 12: ...CTOR 1 Read the Operator s Manual carefully before using the tractor Lack of operating knowledge can lead to accidents 2 Use an approved roll bar and seat belt for safe operation Overturning a tractor without a roll bar can result in death or injury If your tractor is not equipped with a roll bar and seat belt see your CASE IH Dealer 3 Always use the seat belt The only instance when the seat belt ...

Page 13: ...waste should be dampened placed in a sealed container and marked to ensure safe disposal If any cutting drilling etc is attempted on materials containing asbestos the item should be dampened and only hand tools or low speed power tools used OPERATING THE TRACTOR 1 Before starting the tractor apply the parking brake place the PTO lever in the OFF position the lift control lever in the down position...

Page 14: ...lace all gear shift levers in neutral position 4 To avoid injury do not clean adjust unclog or service PTO driven equipment when the tractor engine is running 5 Ensure the PTO master shield is installed at all times Always replace the PTO shield cap when the PTO is not in use DIESEL FUEL 1 UNDER NO CIRCUMSTANCES should gasoline alcohol or blended fuels be added to diesel fuel These com binations c...

Page 15: ...cture and endanger your safety Secure any parts on the main frame or attach your safety frame with anything other than the special high tensile bolts and nuts specified Attach chains or ropes to the main frame for pulling purposes Take unnecessary risks even though your safety frame affords you the maximum protection possible 47851945 03 02 2016 8 ...

Page 16: ...etal tubing or at threaded hose connections These are usually much larger leaks than the natural seepage through the walls of the hose and are almost always repairable Research by the EPA has found that leak detection can be difficult but existing halogen leak detection systems are adequate for the major task of finding and repairing leaks causing complaints Dye stains are not very satisfactory fo...

Page 17: ... poor lubrication and leads to failure of the compressor desiccant drier and other system components Ultimately system failure and an expensive repair bill will result if refrigerants become mixed in a single set of service equipment REFRIGERANT EXTRACTION AND RECYCLING EQUIPMENT Both extraction and recycling equipment are in use and available to service technicians Both types of equipment will re...

Page 18: ... and Refrigeration Institute standards of purity ARI Standard 700 88 This will ensure that the refrigerant you are using not only meets the purity requirements of SAE J1991 for R12 OR J2099 for R134A but also that it does not contain incompatible lubricants or other contaminants from non automotive air conditioning systems Using Recycling Equipment Recycling equipment extracts and removes common c...

Page 19: ...sure that all equipment including the connecting hose lines and manifold are compatible with the refrigerant in the system with which you are going to work and that your equipment has previously been used only with the refrigerant you are about to service 3 Be sure that all shutoff valves are tight before connecting them to the air conditioning system NOTE Keep shutoff valves closed at all times u...

Page 20: ...oning system and handling re frigerant Failure to comply will result in death or serious injury D0043A Flushing should never be done with compressed air Certain mixtures of air and R 134a are combustible Using compressed air to flush R 134a systems could result in fire or explosion Air from a shop compressor also contains moisture that would contaminate the system NOTICE Never use CFC11 R11 CFC12 ...

Page 21: ...h the proper virgin refrigerant or recycled refrigerant purified to meet SAE purity standard J2099 for R134A Use the weight method to determine the proper amount of refrigerant The Farmall 40 45 and 50 use 1 0 kg 2 2 lb of R134a refrigerant 47851945 03 02 2016 14 ...

Page 22: ...re is equal to or less than a theoretical value of usable purity established for R134A the container does not have excess air NOTICE Using R134A with excess air will result in higher system operating pressures and may cause damage to the air conditioning system Do this check in the following manner 1 Store the container for at least 12 hours at a known temperature of 18 3 C 65 F or higher The cont...

Page 23: ...used for the storage or recovery of used or recycled refrigerant Dis posable container are the type of container in which virgin refrigerant is often sold Any container of recycled refrigerant that has been stored or transferred must be checked prior to its use in accordance with the temperature pressure check described previously in Checking Refrigerant for Excess Air New storage tanks must be ev...

Page 24: ...omotive air conditioning J2197 R134a service hose fittings for automotive air conditioning service equipment J2211 Recommended service procedure for the containment of R134A J2219 Mobile Air Conditioning Industry Criteria and Guidelines Related SAE Standards J1990 Extraction and recycle equipment for mobile air conditioning systems J2209 R12 extraction equipment for mobile air conditioning systems...

Page 25: ... responsibility for damages caused by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer Th...

Page 26: ... seat once settled make sure that it makes contact with the thrust element if required to prevent damaging the seal lip on the shaft position a protective guard during installation operations O RING SEALS Lubricate the O RING seals before inserting them in the seats this will prevent them from overturning and twisting which would jeopardise sealing efficiency SEALING COMPOUNDS Apply one of the fol...

Page 27: ...ust be disconnected from the combine battery The electronic monitoring system and charging system will be damaged if this is not done Remove the battery ground cable Reconnect the cable when welding is completed WARNING Battery acid causes severe burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNAL flush with water INTERNAL drink large quantities of wate...

Page 28: ...d of tensioning stretching it The tension on the bolt is what holds the joint together Approximately 90 of the torque applied during assembly goes to overcoming friction between the parts The other 10 is used to tension stretch the bolt After assembly the frictional forces disappear which is the basis for the saying If it does not fail during assembly it will not fail in service The bolt may later...

Page 29: ...gine Compression Test Adapter FNH00120 Engine Compression Test Gauge Assembly OEM1074 Oil Pump Port Block Remover Tool 380002888 Oil Pump Port Block Installer Tool 380002887 Oil Pump Port Block Installer Pins FNH11044 Micrometer 0 25 mm 0 1 in Micrometer 25 51 mm 1 2 in Micrometer 76 102 mm 3 4 in Small Hole Gauge 19 25 mm 0 75 1 in Cylinder Bore Gauge 76 102 mm 3 4 in Cylinder Bore Gauge 25 51 mm...

Page 30: ...armall 50 Front Wheel Disc to Hub FWD 129 N m 95 lb ft 129 N m 95 lb ft 129 N m 95 lb ft Rear Wheel Rear Wheel Disc to Axle 129 N m 95 lb ft 129 N m 95 lb ft 129 N m 95 lb ft Disc to Rim 244 N m 180 lb ft 244 N m 180 lb ft 244 N m 180 lb ft 47851945 03 02 2016 23 ...

Page 31: ... M10 28 N m 21 lb ft 36 N m 27 lb ft 43 N m 32 lb ft 56 N m 41 lb ft 61 N m 45 lb ft 79 N m 58 lb ft 38 N m 28 lb ft M12 49 N m 36 lb ft 63 N m 46 lb ft 75 N m 55 lb ft 97 N m 72 lb ft 107 N m 79 lb ft 138 N m 102 lb ft 66 N m 49 lb ft M16 121 N m 89 lb ft 158 N m 117 lb ft 186 N m 137 lb ft 240 N m 177 lb ft 266 N m 196 lb ft 344 N m 254 lb ft 164 N m 121 lb ft M20 237 N m 175 lb ft 307 N m 226 l...

Page 32: ...INTRODUCTION 86529681NN 2 A MANUFACTURER S IDENTIFICATION B PROPERTY CLASS C CLOCK MARKING 47851945 03 02 2016 25 ...

Page 33: ...N m 42 lb ft 73 N m 54 lb ft 80 N m 59 lb ft 104 N m 77 lb ft 50 N m 37 lb ft 71 N m 52 lb ft 7 16 1 2 57 N m 42 lb ft 73 N m 54 lb ft 87 N m 64 lb ft 113 N m 83 lb ft 123 N m 91 lb ft 159 N m 117 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 1 2 9 16 81 N m 60 lb ft 104 N m 77 lb ft 125 N m 92 lb ft 163 N m 120 lb ft 176 N m 130 lb ft 229 N m 169 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 9 16 5 8 112 N m...

Page 34: ... HEX NUTS G LOCKNUTS H GRADE IDENTIFICATION GRADE A NO NOTCHES GRADE B ONE CIRCUMFERENTIAL NOTCH GRADE C TWO CIRCUMFEREN TIAL NOTCHES I GRADE IDENTIFICATION GRADE A NO MARKS GRADE B THREE MARKS GRADE C SIX MARKS MARKS NEED NOT BE LOCATED GRADE IDENTIFICATION AT CORNERS J GRADE IDENTIFICATION GRADE A NO MARK GRADE B LETTER B GRADE C LETTER C 47851945 03 02 2016 27 ...

Page 35: ...tor Cleaning Kit FNH01720 Engine Compression Test Adapter FNH00120 Engine Compression Test Gauge Assembly OEM1074 Oil Pump Port Block Remover Tool FNH11097 Oil Pump Port Block Installer Tool FNH00117 Oil Pump Port Block Remover Sleeve Pair FNH11099 Oil Pump Port Block Installer Pins FNH11044 Micrometer 0 25 mm 0 1 in Micrometer 25 51 mm 1 2 in Micrometer 76 102 mm 3 4 in Small Hole Gauge 19 25 mm ...

Page 36: ...r damage to the tractor may occur The chart below outlines tire inflation pressures FRONT TIRE INFLATION PRESSURES Tire Type Tire Size Inflation Pressure Agricultural FWD 8 x 16 6PR RI 82 7 193 1 kPa 12 28 psi 1 4 1 9 bar 12 28 psi Turf FWD 27 x 10 5 15 4PR R3 27 12LL x 15 6PR R3 68 9 206 8 kPa 10 30 psi 55 2 68 9 kPa 8 10 psi Industrial 10 x 16 5 6PR R4 110 3 310 3 kPa 16 45 psi REAR TIRE INFLATI...

Page 37: ...shield wash wipe Ground speed Hitch raise rear Engine oil pressure Rear wind shield wash wipe Differential lock Hitch lower rear Engine coolant temperature Heater temp erature control Rear axle oil tem perature Hitch height limit rear Coolant level Heater fan Transmission oil pressure Hitch height limit front Tractor lights Air conditioner FWD engaged Hitch dis abled Headlamp main beam Air filter ...

Page 38: ... 16 81 60 104 77 125 92 163 120 176 130 229 169 111 82 156 115 5 8 112 83 145 107 174 128 224 165 244 180 316 233 153 113 215 159 3 4 198 146 256 189 306 226 397 293 432 319 560 413 271 200 383 282 7 8 193 142 248 183 495 365 641 473 698 515 904 667 437 323 617 455 1 289 213 373 275 742 547 960 708 1048 773 1356 1000 654 483 924 681 NOTE Torque values shown with are inch pounds NOTICE Values shown...

Page 39: ...ening the moment before the bolt nut starts to turn 2 Clamping Force Force equal to the tension in the fastener that clamps the parts together 3 Stabilized Torque Torque measured on a joint that has had a settling time after fastener installation and the torque is measured in the direction of tightening the moment after the bolt nut begins to turn 4 Proof Load Safe test load for fasteners approxim...

Page 40: ...T use these torque values when values are given in a specified procedure NOTE Reuse of fasteners Fasteners that have been tightened above yield point during assembly should not be reused after disassembly They have been permanently deformed and the elastic range has been shifted closer to the ultimate tensile point NOTE Torque and Turn is a recommended procedure for manufacturing and service when ...

Page 41: ...herwise stated Generally Loctite 567 can be used for all fittings including stainless steel Loctite 565 is used for most metal fittings For high filtration zero contamination systems use Loctite 545 NPT PIPE FITTING TORQUE CHART Thread Size Torque Maximum 1 8 27 13 Nm 10 lb ft 1 4 18 16 Nm 12 lb ft 3 8 18 22 Nm 16 lb ft 1 2 14 41 Nm 30 lb ft 3 4 14 54 Nm 40 lb ft PIPE FITTING Nom SAE Dash Size Thr...

Page 42: ...EE FLARED FITTINGS O RING BOSS PLUGS ADJUSTABLE FITTING LOCKNUTS SWIVEL JIC 37 SEATS TORQUE TORQUE Size Tubing OD Thread Size Newton Meters Foot Pounds Newton Meters Foot Pounds mm in Min Max Min Max Min Max Min Max 4 6 4 1 4 7 16 20 12 16 9 12 8 14 6 10 5 7 9 5 16 1 2 20 16 20 12 15 14 20 10 15 6 9 5 3 8 9 16 18 29 33 21 24 20 27 15 20 8 12 7 1 2 3 4 16 47 54 35 40 34 41 25 30 10 15 9 5 8 7 8 14 ...

Page 43: ...PR R1 0 6 1 4 bar 8 20 psi 8 x 16 6PR R1 1 4 1 7 bar 20 24 psi Turf 2WD 25 x 8 50 14 4PR R3 0 6 0 8 bar 8 12 psi FWD 27 x 8 50 15 4PR R3 Industrial FWD only 10 x 16 5 6PR R4 1 1 3 1 bar 16 45 psi REAR TIRE INFLATION PRESSURES Agricultural 13 6 x 24 4PR R1 0 8 0 97 bar 12 14 psi Turf 44 x 18 20 4PR R3 0 83 1 38 bar 12 20 psi Industrial R4 17 5 x 24 6PR R4 0 83 1 79 bar 12 26 psi 47851945 03 02 2016...

Page 44: ... 39 5 kW 53 0 Hp Aspiration Turbo Turbo Cylinders 3 3 Bore 94 mm 3 70 in 94 mm 3 70 in Stroke 107 mm 4 21 in 107 mm 4 21 in Displacement 2 228 l 135 96 in 2 228 l 135 96 in Compression ratio 17 5 1 17 5 1 Firing order 1 3 2 1 3 2 Low idle speed 800 RPM 800 RPM Maximum speed High idle 2950 RPM 2950 RPM Rated 2600 RPM 2600 RPM 47851945 03 02 2016 37 ...

Page 45: ...US gal Cooling System 9 0 l 9 6 US qt 9 0 l 9 6 US qt Engine Crankcase With Filter 6 3 l 6 6 US qt 6 3 l 6 6 US qt Rear Axle Transmission Includes Hydraulics 35 2 l 9 3 US gal 35 2 l 9 3 US gal Front Axle Differential Final Reduction Gear Case 8 0 L 8 5 US qt 8 0 L 8 5 US qt 47851945 03 02 2016 38 ...

Page 46: ... 1 4 in 35 mm 1 4 in Stroke 22 6 mm 0 9 in 22 6 mm 0 9 in Number of cylinders 5 5 Refrigerant R 134a R 134a Capacity 1 1 kg 2 4 lb 1 1 kg 2 4 lb Oil SP 20 or equivalent SP 20 or equivalent Capacity 200 ml 6 76 US fl oz 200 ml 6 76 US fl oz Rotation Clockwise Clockwise Blower motor 3 Speed Electric 3 Speed Electric Number of interior vents 8 8 47851945 03 02 2016 39 ...

Page 47: ...lied midway between belt pulleys 10 15 mm 7 16 9 16 in when 9 11 kg 20 25 lb thumb pressure is applied midway between belt pulleys 10 15 mm 7 16 9 16 in when 9 11 kg 20 25 lb thumb pressure is applied midway between belt pulleys Fan Diameter 410 mm 16 1 in 410 mm 16 1 in 410 mm 16 1 in Number of Fan Blades 6 6 6 Thermostat Start to Open 80 C 176 F 80 C 176 F 80 C 176 F Fully Open 95 C 203 F 95 C 2...

Page 48: ...W 2 7 Hp 2 0 kW 2 7 Hp 2 0 kW 2 7 Hp Battery Rating Amp Hrs 64 69 A h 64 69 A h 64 69 A h Starting Motor Solenoid Pre Engaged Reduction Solenoid Pre Engaged Reduction FUEL SYSTEM Fuel Type Diesel Diesel Diesel Type of Fuel to Use if Above 40 F No 2 Diesel Cetane Rating Minimum 40 No 2 Diesel Cetane Rating Minimum 40 No 2 Diesel Cetane Rating Minimum 40 Type of Fuel to Use if Below 40 F No 1 Diesel...

Page 49: ...TAKE OFF Type Independent Independent Indipendent Shaft Rear PTO 35 mm 1 3 8 in 35 mm 1 3 8 in 35 mm 1 3 8 in Mid PTO 25 4 mm 1 in 25 4 mm 1 in 25 4 mm 1 in Engine Speed for 540 RPM Rear PTO Operation 2409 RPM 2409 RPM 2409 RPM Horsepower Rear PTO Observed 23 kW 30 8 Hp 25 8 kW 34 6 Hp 28 7 kW 38 5 Hp Horsepower Mid PTO Observed 19 3 kW 26 Hp 22 3 kW 30 Hp 24 6 kW 36 Hp Engine Speed for 2000 RPM M...

Page 50: ...ph 0 45 km h 0 27 mph Reverse Max rated speed R4 29 63 km h 18 41 mph 29 63 km h 18 41 mph 31 91 km h 19 83 mph Forward Min rated speed Turf 0 39 km h 0 24 mph 0 39 km h 0 24 mph 0 42 km h 0 26 mph Forward Max rated speed Turf 27 81 km h 17 28 mph 27 81 km h 17 28 mph 29 95 km h 18 61 mph Reverse Min rated speed Turf 0 39 km h 0 24 mph 0 39 km h 0 24 mph 0 42 km h 0 26 mph Reverse Max rated speed ...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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