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Page 1: ...operation manual BC12000ER...
Page 2: ...ant Safety Instructions Glossary 13 Glossary Generator Components 14 12000ER Component Chart 15 Spare Parts List 17 Sockets Features 18 Features Operation 19 Unit Grounding Starting the Generator 19 F...
Page 3: ...25 Transporting Accessories 26 Accessory Installation 26 Two Wheel Short Axle Maintenance 27 Maintenance Chart 28 Replace Engine Oil 28 Clean Air Cleaner 29 Clean The Fuel Valve Lever Sediment Cup 29...
Page 4: ...y knowing how best to operate this machine you will be better positioned to show others who may also operate the unit This manual contains information for the complete range of CASE generators and was...
Page 5: ...ne 1 855 850 6668 for information on servicing always provide the product model and identification numbers You will need to locate the model and serial number for the machine and record the informatio...
Page 6: ...a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury...
Page 7: ...igh levels of carbon monoxide very quickly When you use a portable generator remember that you cannot smell or see carbon monoxide Even if you can t smell exhaust fumes you may still be exposed to car...
Page 8: ...on an area of bare ground While fueling the tank keep heat sparks and open flame away Carefully clean up any spilled fuel before starting engine Always fill fuel tank in an area with plenty of ventila...
Page 9: ...ective attachments such as tools cords and cables A GFCI is a device that interrupts electricity from either the utility or generator by means of a special type of circuit breaker that determines if a...
Page 10: ...ectly into the generator Or use a heavy duty outdoor rated extension cord that is rated in watts or amps at least equal to the sum of the connected appliance loads Check that the entire cord is free o...
Page 11: ...ator burnout or electric shock hazard Replace damaged or worn cords immediately Do not operate in rain in wet or damp conditions or with wet hands The operator may suffer severe electric shock if the...
Page 12: ...rature in a safe place for future reference Use only LISTED extension cords When a tool or appliance is used outdoors use only extension cords marked For Outdoor Use Extension cords when not in use sh...
Page 13: ...att Power RPM Revolutions per Minute Engine Speed PF Power Factor Load transfer efficiency G1 Performance Rate Generator output power perfor mance rate meat ISO8528G1 Following symbols are quoted on t...
Page 14: ...uel Valve Lever 4 Air Cleaner 5 Engine Switch 6 Handrail Pipe 7 Starter Grip 8 Foot 9 Oil Drain Bolt 10 Wheel 11 Oil Filler Cap 12 Ground Terminal 13 Battery 14 Timer 15 DC Output 16 AC Output 17 AC C...
Page 15: ...status The indicate will brighten up when the equipment operation DC Output The output DC is 12V with maximum of 8 3A It is only used for automotive battery charging with rated 12V Pay attention to c...
Page 16: ...It is to control fuel s entering into the engine via the fuel tank During non use of the generator leave the switch off Chock Valve It is to control air flow into the cylinder when starting up the eng...
Page 17: ...owing patterns according to relevant regulations in various areas sockets warning When the rated current from one socket output is more than the socket s nominal rated current you should simultaneousl...
Page 18: ...earance 0 7 mm Valve Clearance inlet outlet 0 05 0 07 mm Igniting Mode T C I Starting Mode Recoild start Electric start Displacement 622cc WEIGHT only for reference Net Weight 315lb 143kg OVERALL DIME...
Page 19: ...ground One end of the wire is pressed below the butterfly nut of the unit screwed up tightly and the other end is connected with the metal rod shape article such as the iron nail and the opener and i...
Page 20: ...on will display gasoline mass in the fuel tank and take care the maximum fuel position shall not exceed the inner strainer of the tank when filling warning When the rated current from one socket outpu...
Page 21: ...sed position in thermal state If the generator unit is not started for two times in succession move the choke valve to the open position and then to operate the switch or hand pull starter Press it to...
Page 22: ...nstant action and the generator unit will be started after doing this twice If it is not started please conduct the above operation with the choke valve After starting let the unit run without load fo...
Page 23: ...n several loads are used at the same time do not access the next one unless the former one is running normally The total power of the loads should not exceed the rated power of the unit Disconnect the...
Page 24: ...drain the fuel from the fuel tank and carburetor Then tighten the oil draining bolt again if the fuel is not drained the fuel will evaporate and flow into the air and the residues may block the carbur...
Page 25: ...enerator on a vehicle If the generator is left in an enclosed vehicle for many hours high temperature inside the vehicle could cause fuel to vaporize resulting in a possible explosion Do not drive on...
Page 26: ...unit You may need to prepare the following equipment before the installation According to the different model configurations there are several kinds of wheels Please install the handrail vibration re...
Page 27: ...t cup Clean X Spark Plug Clean X Replace Valve Clearance Readjust X 2 Cylinder Head Wash Every 300 Hours 2 Fuel Tank and Strainer Wash Every 2 Years 2 Fuel Tube Replace Every 2 Years 2 1 Maintenance s...
Page 28: ...household cleaning agent onto the cleaner element Scrub it for several minutes and rinse it with warm water If the cleaner element is damaged please replace a new one replace engine oil Remove the oi...
Page 29: ...for damage If it is damaged replace a new one 5 Measure the spark plug gap with a gap gauge Twist the side electrode to adjust the gap The gap should be kept between 0 70 and 0 80mm 6 Inspect if the w...
Page 30: ...arance Remove the cylinder head cover and measure the valve clearance with the feeler gauge The clearances are 0 03 0 05mm for the inlet valve and 0 05 0 07mm for the outlet valve should be conducted...
Page 31: ...orly contacted Replace a socket Vibration while operation The choke position is incorrect Move the choke to the on position Vibration while operation The temperature of the engine is too low Let the e...
Page 32: ...wer under the specified environment conditions If the environment conditions are inconsistent with the above standards or if the cooling conditions of the engine and generator set are defective for ex...
Page 33: ...33 diagrams Electrical Schematic Diagram electrical schematic diagram 1 50hz 230v...
Page 34: ...34 electrical schematic diagram 2 60hz 120v 240V diagrams...
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Page 36: ...If you need assistance with the assembly or operation of your Generator please call 1 855 850 6668...
