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6921954

ISO 9001

The ROLLERFORKS® comply with the following norms/directives:

CE (2006/42/EC) – Machine Directive

ISO 2328 – Fork-lift trucks – Hook-on type fork arms and fork arm carriages – Mounting dimensions

ISO 3834-2 Quality requirements for fusion welding of metallic materials – Part 2: Comprehensive quality requirements

Warning:
Blocks of text accompanied by a “Warning” icon (as shown on the left) and starting with the text “Warning: ” provide 
information about actions that can result in (serious) personal injury.

Caution:
Text blocks accompanied by a “Caution” icon (as shown on the left) and starting with the text “Caution:” provide informa-
tion about actions which may result in damage to the ROLLERFORKS®, components of the ROLLERFORKS® or goods.

Note

© Copyright 2019, Cascade KOOI.  All rights reserved.

Information provided in this manual, including but not limited to illustrations and text, may not be reproduced without the prior writ-

ten permission of Cascade KOOI.

The information in this manual is provided without any form of guarantee. Under no circumstances shall Cascade KOOI be held 

liable for accidents or instances of damage arising from the use of this manual.

Please note that the information in this manual may be changed at any time without prior notice and that it may contain technical 

inaccuracies and typing errors.  Cascade KOOI

  makes every effort to avoid errors in this manual, but cannot guarantee this. If you 

encounter any typing errors or technical inaccuracies, or if you have any suggestions, you can contact the supplier.

Other trademarks or product names that are used in this manual but not mentioned here are the trademarks of their respective hold-

ers.

Quality Standards, Norms and Directives 

Cascade KOOI complies with the following quality standard: 

Introduction

The ROLLERFORKS® are forklift truck forks made for palletless retrieval and lifting of goods, whether or not the goods are placed 

on a slipsheet. In addition, the ROLLERFORKS® can be used as replacements for standard forklift truck forks, for use with standard 

pallets.

ISO 2328 suspension for attachment to these machines. The ROLLERFORKS® do not incorporate any electrical or hydraulic compo-

nents and are driven by the manoeuvring back and forth of the machine on which they are mounted.

ROLLERFORKS® can be used both in dry or wet environments and at temperatures between -20°C and +50°C.

Summary of Contents for KOOI ROLLERFORKS

Page 1: ...Manual Number 6921954 Cascade KOOI is a Registered Trademark of Cascade Corporation SER MANUAL ROLLERFORKS U...

Page 2: ...he cartridges 11 Instructions for replacing the tip 11 Instructions for replacing the support rollers 12 Torques 12 Ordering Components 12 Appendices 13 Appendix 1 Spare Parts for ROLLERFORKS RFC10 D1...

Page 3: ...able for accidents or instances of damage arising from the use of this manual Please note that the information in this manual may be changed at any time without prior notice and that it may contain te...

Page 4: ...until they have been expertly repaired Warning While driving with a load contact between the ROLL ERFORKS and the ground must be avoided As soon as the ROLLERFORKS touch the ground the load will roll...

Page 5: ...ING Never exceed the capacity indicated on the forklift truck s type plate The capacity of the combination of forklift truck and extension is the responsibility of the forklift truck manufacturer and...

Page 6: ...distance Correction factors are shown vertically and load centre distances are shown horizontally measured in millimetres from the front edge of the fork s back Warning The above diagram is only appl...

Page 7: ...straps Putting the ROLLERFORKS into service 3 Lift up the fork back of the ROLLERFORKS 4 Secure the fork back in its upright position by placing the supplied clamping bush into the hole see following...

Page 8: ...the same level 4 Secure the front adjusting bolt with the rear adjusting bolt torque 170 Nm Instructions for Equalizing Adjusting bolt M20 for securing Adjusting bolt M20 for sets Mounting the ROLLERF...

Page 9: ...l the tips of the ROLLERFORKS are under the slipsheet A3 Lower the forward tilting mast until the ROLLERFORKS are standing flat on the ground All the rollers of the ROLLERFORKS should now touch the gr...

Page 10: ...re the tips of the ROL LERFORKS between the projecting parts of the two slipsheets separating the packages B3 Lower the ROLLERFORKS until the heels are at roughly the same height as the tips of the RO...

Page 11: ...Check wear and tear on tip Reject if tip is no longer functional or is worn down to inner fork or side plate 2 Check wear and tear on the side plates Reject if side plate is no longer functional or is...

Page 12: ...5 Apply Loctite 2701 to the bolts and tighten the bolts in accordance with the torque table 1 Set the ROLLERFORKS to hip height and switch off the forklift truck 2 Remove the tip in accordance with t...

Page 13: ...nents Torques 1 Set the ROLLERFORKS to hip height and switch off the forklift truck 2 Remove the components in accordance with the image below 3 Remove the old Loctite and clean the screw thread of th...

Page 14: ...p com AMERICAS Cascade KOOI U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 Cascade KOOI Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4...

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