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Cascade 23C, User Manual

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Cascade 23C User Manual Download Page 3

1

8305557-R2

OVERVIEW

c

FK0585.ai

Read through 

this manual

Recharge or 

change battery 

packs

Install battery 

packs

Review parts

Perform Periodic 

Maintenance

Install weigh forks 

system on truck

Use system

NOTE: Weigh forks are 

factory calibrated and 

ready for use.
Legal for Trade models 

are factory calibrated 

and ready to use.  

Additional certification 

is required by a local 

weights and measures 

authority.

This manual describes the installation, operation and periodic maintenance of the weigh system.  Read this manual prior 

to installation and operation.  Be sure to know and understand all installation processes, operating procedures and safety 

operations.  Perform installation and operation in the order described in this manual.
Keep this manual in a safe and dry place.  In case of damage or loss, request a new copy of the manual from Cascade.  

Manuals are available at www.cascorp.com under the support tab, "Technical Support Manual" link.

NOTE:

 For troubleshooting, refer to C-Series Weigh Forks Service Manual, part no. 6910417.

Summary of Contents for 23C

Page 1: ...forks are factory calibrated and ready to use Legal for trade models are factory calibrated and ready to use Additional certification is required by a local weights and measures authority CAUTION Trea...

Page 2: ...t Method 14 Pre set Tare Weight Method 15 Powering Off Forks 18 AUTO SHUT OFF BACKLIGHT 18 ADVANCED WEIGHING OPERATION 19 Totaling Accumulation 19 Piece Count Sampling Method 21 Piece Count With Known...

Page 3: ...manual describes the installation operation and periodic maintenance of the weigh system Read this manual prior to installation and operation Be sure to know and understand all installation processes...

Page 4: ...ification by a local metrology agency or municipal for weights and scales for example NTEP or OIML WARNING A statement preceded by WARNING is information that should be acted upon to prevent bodily in...

Page 5: ...vers must read and understand this manual before being allowed to operate this equipment If the operator does not understand any part of the User Manual a supervisor should be asked for an explanation...

Page 6: ...ade Certified security wire or label will void certification IMPORTANT If indicator and or forks batteries are low weighing accuracy and communication to the indicator can be affected IMPORTANT Cascad...

Page 7: ...pped C Release the spring locks on top of the forks D Slide the forks into position on the fork carriage bars NOTE Sand or grind the hook tip when the fork middle hook fit is too tight B C A C C IMPOR...

Page 8: ...lation instructions for torque values 4 Install battery packs A Lift up battery holder locking clip B Position battery pack C Click into the battery holders D Secure the locking clips down A B C D NOT...

Page 9: ...pport using a M5 allen wrench B Install the indicator to the bracket support assembly 5 Allen Wrench Required Support Bracket Indicator M5 Locate and mount the indicator Determine a location for the i...

Page 10: ...Connect the fused positive wire from the converter to a 24V 80V switched power source Connect the ground wire Check the cable routing for pinch points and clearance Use wire ties as needed C Connect...

Page 11: ...r and fork batteries The scale is zeroed The indicator is in PEAK HOLD mode The indicator is showing tare weight The indicator is showing gross weight The indicator is showing net weight The scale is...

Page 12: ...communication Verify weigh system is powered ON and forks are in range of the indicator Restart indicator Restart forks and indicator Problem with Fork 2 no communication Verify weigh system is power...

Page 13: ...bystanders and service technicians in the work area Operate lift trucks and accessory equipment in a safe working area and in compliance with facility local and national standards and rules WARNING B...

Page 14: ...7 R2 USING THE WEIGH SYSTEM FK0044 eps Center load on forks and pallet load must be flat FK0045 eps FK0046 eps Handling Loads IMPORTANT For handling loads with rotators refer to the attachment s opera...

Page 15: ...up before weighing loads The system will not weigh correctly if the front face or bottom of the forks touches the load or pallet Unstable weight readings indicate debris ie wood chips between fork an...

Page 16: ...ress the TARE button NOTE If piece count is enabled press the TARE button two times Net The weight of the load Tare The weight of an unladen load that is not included pallet bin etc Gross The combined...

Page 17: ...e NET GROSS button NOTE If piece count is enabled the NET GROSS button is not available 8 To clear the current Tare weight value press the TARE button The indicator will return to Gross weighing mode...

Page 18: ...arrow at the bottom of the screen and its position shows which preset tare value Use the ON PRINT next and TARE previous buttons to view each preset tare To select a preset tare value press the NET GR...

Page 19: ...n forks and raise forks The weight of the load will only show on the indicator 7 To clear the current Tare weight value press the TARE button The indicator will exit Tare Mode and return to Gross weig...

Page 20: ...ss any button to cancel auto shut off and return to normal weighing mode 2 After 20 seconds of no further action off will appear on the screen The indicator will turn off FK0555 eps NOTE After 2 hours...

Page 21: ...the TARE button tares a pallet or bin the value will show up on print out or ZERO OFF button zeros the pallet or bin 4 Place a load on the pallet Wait for the indicator to read the load weight 6 The...

Page 22: ...NOTE If no button is pressed while the indicator screen flashes the total weight and counter value stays in the indicator s memory The system will return to normal weighing mode after 60 seconds 13 14...

Page 23: ...ece counting sampling is not approved for legal for trade models NOTE To program APW presets up to six refer to the Appendix section Programming Preset Average Piece Weight APW Values 5 Add the sample...

Page 24: ...load to count on the pallet or into bin 8 The indicator will show 5 default value To sample with a different quantity refer to the Configuration Mode Button Functions below to change the quantity To a...

Page 25: ...s APW1 APW2 APW3 APW4 APW5 APW6 APW6 APW5 APW4 APW3 APW2 APW1 Preset APWs Designation 4 Place the pieces to be counted on the pallet or into the bin 3 Press the TARE button 2 Position an empty pallet...

Page 26: ...n the pallet or bin 5 Press NET GROSS button to enter Piece Count Mode 6 Use the TARE and ON PRINT buttons to navigate to a list of the average piece weights Choose from the listed APW of products bei...

Page 27: ...low weighing accuracy and communication to the indicator can be affected FORK BLUE LED FUNCTION POWERING ON Continuously ON for 5 seconds FULL BATTERY Working Mode Blinks once every 1 5 seconds Sleep...

Page 28: ...rce The power adapter LED will show red and is charging F Once the batteries are completely charged the power adapter LED will show green and is no longer charging A Lift up locking clips of charger m...

Page 29: ...cause damage to the charger To recharge batteries A Place the batteries on the charger noting the position and polarity B Plug the charger into a 110V source A Loosen back cover thumbscrews B Remove...

Page 30: ...OSS 255 0 lb TARE 50 lb NET 205 0 lb DATE 09 15 2018 Print Weight Normal Weighing Mode 1 If required zero the indicator 2 Position load on forks and raise forks 3 Weigh the load Load TARE and NET fiel...

Page 31: ...following maintenance procedures Tighten fork shoe nut to a torque of 82 ft lbs 111 Nm If necessary replace the cover spool fork shoe capscrews and nuts Daily Inspection Prior to each shift of truck o...

Page 32: ...s 10 wear and 20 reduction in capacity 3 in 76 mm Fork Arm Blade Cross Section 100 Fork Arm Blade Cross Section 90 OK Repair or Replace Remove Fork Shoe B A C Inspect fork hooks and carriage bar clear...

Page 33: ...S button twice 8 The indicator will show Set off and then power off The indicator is now ready to perform in normal mode or advanced weighing mode IMPORTANT If the indicator does not show Set the chan...

Page 34: ...at the bottom of the screen and its position shows which preset tare value is shown Press the ZERO OFF button to add or update a preset tare value If only viewing tare values continue to Step 9 1 Wit...

Page 35: ...ntinue to the next tare value by repeating Steps 5 through 7 9 When all values are added or updated or viewed press the UNITS button three times 10 The indicator will show oFF and then power off The i...

Page 36: ...PRINT next and TARE previous buttons to view each preset APW 49 672 lb is the default value An arrow at the bottom of the screen and its position shows which preset APW value is shown Press the ZERO...

Page 37: ...utton to accept Increase Value Decrease Value Accept Value Shift to the next digit left Shift to the next digit right 6 7 Configuration Mode Button Functions Repeat Steps 5 7 for each preset APW 8 9 1...

Page 38: ...00 60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 97...

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