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48TC*D08---D14

Nominal 7.5 to 12.5 Tons

With Puron

®

(R---410A) Refrigerant

Service and Maintenance Instructions

TABLE OF CONTENTS

SAFETY CONSIDERATIONS

1

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UNIT ARRANGEMENT AND ACCESS

2

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SUPPLY FAN (BLOWER) SECTION

4

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COOLING

6

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PURON

R

(R--410A) REFRIGERANT

8

. . . . . . . . . . . . . .

COOLING CHARGING CHARTS

10

. . . . . . . . . . . . . . . .

CONVENIENCE OUTLETS

16

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SMOKE DETECTORS

17

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PROTECTIVE DEVICES

24

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GAS HEATING SYSTEM

25

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CONDENSER COIL SERVICE

35

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PREMIERLINK

t

CONTROL

36

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RTU--MP CONTROL SYSTEM

44

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ECONOMI$ER SYSTEMS

57

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WIRING DIAGRAMS

66

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PRE--START--UP

69

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START--UP, GENERAL

69

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START--UP, PREMIERLINK CONTROL

71

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START--UP, RTU--MP CONTROL

71

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OPERATING SEQUENCES

75

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FASTENER TORQUE VALUES

85

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APPENDIX I. MODEL NUMBER SIGNIFICANCE

87

.

APPENDIX II. PHYSICAL DATA

88

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APPENDIX III. FAN PERFORMANCE

90

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APPENDIX IV. WIRING DIAGRAM LIST

96

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APPENDIX V. MOTORMASTER SENSOR

LOCATIONS

97

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UNIT START-UP CHECKLIST

98

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SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment

can be hazardous due to system pressure and electrical

components. Only trained and qualified service personnel

should install, repair, or service air-conditioning

equipment. Untrained personnel can perform the basic

maintenance functions of replacing filters. Trained service

personnel should perform all other operations.

When working on air-conditioning equipment, observe

precautions in the literature, tags and labels attached to

the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for unbrazing operations.

Have fire extinguishers available for all brazing

operations.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for brazing operations. Have

fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions attached to

the unit. Consult local building codes and National

Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety--alert
symbol

. When you see this symbol on the unit and in

instructions or manuals, be alert to the potential for

personal injury.

Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety--alert

symbol. DANGER identifies the most serious hazards

which

will

result in severe personal injury or death.

WARNING signifies a hazard which

could

result in

personal injury or death. CAUTION is used to identify

unsafe practices which

may

result in minor personal

injury or product and property damage. NOTE is used to

highlight suggestions which

will

result in enhanced

installation, reliability, or operation.

Summary of Contents for WeatherMaker 48TC*D08

Page 1: ...rvice personnel should perform all other operations When working on air conditioning equipment observe precautions in the literature tags and labels attached to the unit and other safety precautions that may apply Follow all safety codes Wear safety glasses and work gloves Use quenching cloth for unbrazing operations Have fire extinguishers available for all brazing operations Follow all safety co...

Page 2: ...ate and open it Tag out this switch if necessary WARNING UNIT OPERATION AND SAFETY HAZARD Failure to follow this warning could cause personal injury death and or equipment damage PuronR R 410A refrigerant systems operate at higher pressures than standard R 22 systems Do not use R 22 service equipment or components on PuronR refrigerant equipment WARNING FIRE EXPLOSION HAZARD Failure to follow this...

Page 3: ...Each unit is equipped with return air filters If the unit has an economizer it will also have an outside air screen If a manual outside air damper is added an inlet air screen will also be present Each of these filters and screens will need to be periodically replaced or cleaned Return Air Filters Return air filters are disposable fiberglass media type Access to the filters is through the small li...

Page 4: ... forward curved centrifugal blower wheel on a solid shaft with two concentric type bearings one on each side of the blower housing A fixed pitch driven pulley is attached to the fan shaft and an adjustable pitch driver pulley is on the motor The pulleys are connected using a V type belt See Fig 5 C07087 Fig 5 Belt Drive Motor Mounting Belt Check the belt condition and tension quarterly Inspect the...

Page 5: ...nt of the movable flange Also reset the belt tension after each realignment Check the condition of the motor pulley for signs of wear Glazing of the belt contact surfaces and erosion on these surfaces are signs of improper belt tension and or belt slippage Pulley replacement may be necessary To change fan speed 1 Shut off unit power supply 2 Loosen belt by loosening fan motor mounting nuts See Fig...

Page 6: ...multiple small passages through which the refrigerant passes from header to header on each end Tubes and fins are both aluminum construction Connection tube joints are copper The coil may be one row or two row Two row coils are spaced apart to assist in cleaning TUBES FINS MANIFOLD MICROCHANNELS C07273 Fig 8 Microchannel Coils Evaporator Coil The evaporator coil is traditional round tube plate fin...

Page 7: ...rial and a USDA accepted biodegradable agent that will not harm coil or surrounding components such as electrical wiring painted metal surfaces or insulation Use of non recommended coil cleaners is strongly discouraged since coil and unit durability could be affected Totaline Environmentally Sound Coil Cleaner Application Equipment S 2 1 2 gallon garden sprayer S water rinse with low velocity spra...

Page 8: ...linder with a dip tube place the cylinder in the upright position access valve at the top when removing liquid refrigerant for charging For a cylinder without a dip tube invert the cylinder access valve on the bottom when removing liquid refrigerant Because Puron R 410A refrigerant is a blend it is strongly recommended that refrigerant always be removed from the cylinder as a liquid Admit liquid r...

Page 9: ...or dent the surface 1 2 HEX This surface provides a metal to metal seal when o o Part No EC39EZ067 C08453 Fig 9 CoreMax Access Port Assembly EXAMPLE Model 48TC D14 Circuit A Outdoor Temperature 85_F 29_C Suction Pressure 125 psig 860 kPa Suction Temperature should be 58_F 14_C Circuit B Outdoor Temperature 85_F 29_C Suction Pressure 120 psig 830 kPa Suction Temperature should be 60_F 16_C 48TC ...

Page 10: ...10 COOLING CHARGING CHARTS C08669 Fig 10 Cooling Charging Charts D08 48TC ...

Page 11: ...11 COOLING CHARGING CHARTS C08670 Fig 11 Cooling Charging Charts D12 48TC ...

Page 12: ...12 COOLING CHARGING CHARTS C09151 Fig 12 Cooling Charging Charts D14 Circuit A 48TC ...

Page 13: ...13 COOLING CHARGING CHARTS C09152 Fig 13 Cooling Charging Charts D14 Circuit B 48TC ...

Page 14: ...iction and remove Compressor Operates Continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge Leaking valves in compressor Replace compressor Air in system Recover refrigerant evacuate system and recharge Condenser coil dirty or restricted Clean coil or r...

Page 15: ...e should drop and the discharge pressure should rise as is normal on any start up NOTE If the suction pressure does not drop and the discharge pressure does not rise to normal levels 4 Note that the evaporator fan is probably also rotating in the wrong direction 5 Turn off power to the unit 6 Reverse any two of the unit power leads 7 Reapply power to the compressor The suction and discharge pressu...

Page 16: ... to 115 v at the duplex receptacle This option also includes a manual switch with fuse located in a utility box and mounted on a bracket behind the convenience outlet access is through the unit s control box access panel See Fig 16 The primary leads to the convenience outlet transformer are not factory connected Selection of primary power source is a customer option If local codes permit the trans...

Page 17: ...es a controller housing a printed circuit board and a clear plastic cover The controller can be connected to one or two compatible duct smoke sensors The clear plastic cover is secured to the housing with a single captive screw for easy access to the wiring terminals The controller has three LEDs for Power Trouble and Alarm and a manual test reset button on the cover face Duct smoke sensor control...

Page 18: ...ctor Sensor Location Return Air without Economizer The sampling tube is located across the return air opening on the unit basepan See Fig 21 The holes in the sampling tube face downward into the return air stream The sampling tube is connected via tubing to the return air sensor that is mounted on a bracket high on the partition between return filter and controller location This sensor is shipped ...

Page 19: ...1 Make sure the sampling tube connection is on the bottom and the ex haust tube is on the top See Fig 23 5 Connect the flexible tube on the sampling inlet to the sampling tube on the basepan 6 For units with an economizer the sampling tube is in tegrated into the economizer housing but the connec tion of the flexible tubing to the sampling tube is the same C08127 Fig 24 Return Air Sensor Operating...

Page 20: ...al annunciation functions Additional Application Data Refer to Catalog No HKRNKA 1XA for discussions on additional control features of these smoke detectors including multiple unit coordination See Fig 25 Sensor and Controller Tests Sensor Alarm Test The sensor alarm test checks a sensor s ability to signal an alarm state This test requires that you use a field provided SD MAG test magnet OPERATIO...

Page 21: ...N Table 2 Dirty LED Test FLASHES DESCRIPTION 1 0 25 dirty Typical of a newly installed detector 2 25 50 dirty 3 51 75 dirty 4 76 99 dirty Dirty Sensor Test Procedure 1 Hold the test magnet where indicated on the side of the sensor housing for two seconds 2 Verify that the sensor s Dirty LED flashes OPERATIONAL TEST HAZARD Failure to follow this caution may result in personnel and authority concern...

Page 22: ...e target area for longer than seven seconds will put the detector into the alarm state and activate all automatic alarm responses CAUTION Dirty Sensor Test Using an SD TRK4 1 Turn the key switch to the RESET TEST position for two seconds 2 Verify that the test reset station s Trouble LED flashes Detector Cleaning Cleaning the Smoke Detector Clean the duct smoke sensor when the Dirty LED is flashin...

Page 23: ... detector The trouble condition must be cleared and then the duct smoke detector must be reset in order to restore it to the normal state Resetting Alarm and Trouble Condition Trips Manual reset is required to restore smoke detector systems to Normal operation For installations using two sensors the duct smoke detector does not differentiate which sensor signals an alarm or trouble condition Check...

Page 24: ...4 kPa Reset is automatic at 117 5 psig 807 34 kPa Supply Indoor Fan Motor Protection Disconnect and lockout power when servicing fan motor 2 9 and 3 7 bhp motors are equipped with an overtemperature or protection device The type of device depends on the motor size See Table 4 The High Static option supply fan motor is equipped with a pilot circuit Thermix combination overtemperature overcurrent pr...

Page 25: ...ust unit gas regulator valve as required or consult local gas utility Table 5 Natural Gas Supply Line Pressure Ranges UNIT MODEL UNIT SIZE MIN MAX 48TC All 4 0 in wg 996 Pa 13 0 in wg 3240 Pa Manifold pressure is factory adjusted for NG fuel use Adjust as required to obtain best flame characteristic Table 6 Natural Gas Manifold Pressure Ranges UNIT MODEL UNIT SIZE HIGH FIRE LOW FIRE RANGE 48TC All...

Page 26: ... surfaces as required using a wire brush Combustion Air Blower Clean periodically to assure proper airflow and heating efficiency Inspect blower wheel every fall and periodically during heating season For the first heating season inspect blower wheel bi monthly to determine proper cleaning frequency To access burner section slide the sliding burner partition out of the unit To inspect blower wheel...

Page 27: ...ners remove burner access panel and slide out burner partition At the beginning of each heating season inspect for deterioration or blockage due to corrosion or other causes Observe the main burner flames and adjust if necessary Orifice projection Refer to Fig 34 for maximum projection dimension for orifice face to manifold tube ORIFICE 1 00 in 25 4 mm MANIFOLD PIPE C08211 Fig 34 Orifice Projectio...

Page 28: ... unit sizes are equipped with 2 stage gas valves See Fig 38 for locations of adjustment screws and features on the gas valves To adjust gas valve pressure settings IMPORTANT Leak check all gas connections including the main service connection gas valve gas spuds and manifold pipe plug All leaks must be repaired before firing unit Check Unit Operation and Make Necessary Adjustments NOTE Gas supply ...

Page 29: ...d through the viewport During servicing refer to the label on the control box cover or Table 9 for an explanation of LED error code descriptions If lockout occurs unit may be reset by interrupting power supply to unit for at least 5 seconds Table 9 LED Error Code Description LED INDICATION ERROR CODE DESCRIPTION ON Normal Operation OFF Hardware Failure 2 Flashes Limit Switch Fault 3 Flashes Flame ...

Page 30: ... When replacing unit orifices order the necessary parts via Carrier RCD See Table 11 for available orifice sizes See Table 12 for orifice sizes for Natural Gas and LP fuel usage at various elevations above sea level Check that each replacement orifice is tight at its threads into the manifold pipe and that orifice projection does not exceed maximum value See Fig 34 48TC ...

Page 31: ...Speed sensor gas section analog input J1 1 3 FS T1 Flame sensor gas section switch input W Heat stage 1 LCTB 24 VAC J2 2 RS Rollout switch gas section switch input J2 5 6 LS Limit switch fan section switch input J2 7 8 CS Centrifugal switch not used switch input J2 9 10 OUTPUTS L1 CM Induced draft combustion motor gas section line VAC IFO Indoor fan control box relay J2 1 GV Gas valve heat stage 1...

Page 32: ...Nominal 250 000 BTUH Nominal 180 000 224 000 BTUH Nominal NG Orifice Size LP Orifice Size NG Orifice Size LP Orifice Size NG Orifice Size LP Orifice Size 0 2000 610 311 493 30 463 311 483 2000 610 321 503 30 473 321 493 3000 914 321 503 311 473 321 493 4000 1219 331 503 311 483 331 493 5000 1524 331 514 311 483 331 503 6000 1829 341 514 311 483 341 503 7000 2134 351 514 321 493 351 503 8000 2438 3...

Page 33: ...e Drain water and install drip leg to trap water No power to furnace Check power supply fuses wiring and circuit breaker No 24 v power supply to control circuit Check transformer Transformers with internal overcurrent protection require a cool down period before resetting Miswired or loose connections Check all wiring and wire nut connections Burned out heat anticipator in thermostat Replace therm...

Page 34: ...minutes Check igniter and flame sensor electrode spacing gaps etc Check flame sense and igniter wiring Check gas valve operation and gas supply 6 Flashes Induced Draft Motor Fault If heat off no gas heating If heat on gas valve Off and inducer On Inducer sense normal or heat call W Off Inducer sense On when heat call Off or inducer sense Off when heat call On Check wiring voltage and operation of ...

Page 35: ...ent fin segments adhesive for replacing fin segments and instructions specific to the NOVATION aluminum coil See EPIC for instruction sheet 99TA526379 The repair procedure requires the use of MAPP gas and torch must be supplied by servicer instead of conventional oxyacetylene fuel and torch While the flame temperature for MAPP is lower than that of oxyacetylene and thus provides more flexibility w...

Page 36: ...roubleshooting information Have a copy of this manual available at unit start up The PremierLink controller requires the use of a Carrier electronic thermostat or a CCN connection for time broadcast to initiate its internal timeclock This is necessary for broadcast of time of day functions occupied unoccupied NOTE PremierLink controller is shipped in Sensor mode To be used with a thermostat the Pr...

Page 37: ...37 C08665 Fig 43 Typical PremierLinkt System Control Wiring Diagram 48TC ...

Page 38: ...utdoor air CO2 sensor Refer to Table 16 for accessory part numbers Field connections Field connections for accessory sensor and input devices are made at the 16 pole terminal block TB1 located on the control box bottom shelf in front of the PremierLink control Some input devices also require a 24 vac signal source connect at LCTB terminal R at THERMOSTAT connection strip for this signal source See...

Page 39: ...ensor 33ZCT55CO2 Space temperature and CO2 room sensor with override 33ZCT56CO2 Space temperature and CO2 room sensor with override and setpoint Table 17 Space Sensor Mode TB1 TERMINAL FIELD CONNECTION INPUT SIGNAL 1 T55 SEN T56 SEN Analog 10k thermistor 2 RMTOCC Discrete 24VAC 3 T55 SEN T56 SEN Analog 10k thermistor 4 CMPSAFE Discrete 24VAC 5 T56 SET Analog 10k thermistor 6 FSD Discrete 24VAC 7 L...

Page 40: ...2 3 4 5 6 1 SW1 SEN SET Cool Warm BRN GND BLU SPT RED WHT GND BLK CCN COM SENSOR WIRING JUMPER TERMINALS AS SHOWN BLK T56 C08202 Fig 46 T 56 Internal Connections SEN J6 7 J6 6 1 3 TB1 PL SEN SET Jumper TB1 PL J6 5 5 SET C08213 Fig 47 PremierLink T 56 Sensor Connect Thermostat A 7 wire thermostat connection requires a 24 v power source and a common connection Use the R and C terminals on the LCTB s...

Page 41: ... sensor Return Air Enthalpy Sensor Mount the return air enthalpy sensor HH57AC078 in the return air duct The return air sensor is wired to the enthalpy controller HH57AC077 See Fig 50 LED A B C D TR TR1 SO SR 2 3 1 BRN RED GRAY ORN GRAY RED WIRE HARNESS IN UNIT BLK RED S RETURN AIR ENTHALPY SENSOR S OUTDOOR AIR ENTHALPY SENSOR ENTHALPY CONTROLLER NOTES 1 Remove factory installed jumper across SR a...

Page 42: ... the control identify the positive 4 to 20 mA and ground SIG COM terminals on the sensor See Fig 51 Connect the 4 20 mA terminal to terminal TB1 9 and connect the SIG COM terminal to terminal TB1 11 See Fig 52 C09155 Fig 52 Indoor CO2 Sensor 33ZCSENCO2 Connections Refer to the Rooftop PremierLink Installation Start Up and Configuration Instructions Form 33CS 58SI PremierLink Installation Start up ...

Page 43: ...k causes the filter status point to read DIRTY Using Filter Timer Hours Refer to the Rooftop PremierLink Installation Start Up and Configuration Instructions Form 33CS 58SI for instructions on using the PremierLink Configuration screens and on unit alarm sequence Supply Fan Status Switch The PremierLink control can monitor supply fan operation through a field supplied installed differential pressu...

Page 44: ... ground at only one single point If the communication bus cable exits from one building and enters another building the shields must be connected to the grounds at a lightning suppressor in each building one point only Connecting CCN bus NOTE When connecting the communication bus cable a color code system for the entire network is recommended to simplify installation and checkout See Table 20 for ...

Page 45: ...45 C07129 Fig 60 RTU MP Multi Protocol Control Board 48TC ...

Page 46: ...46 C09163 Fig 61 Typical RTU MP System Control Wiring Diagram 48TC ...

Page 47: ...6 J5 3 J1 10 J5 5 J1 2 are used for field installation Refer to the input configuration and accessory sections for more detail NOTE Refer to RTU MP Controls Start Up Operation and Troubleshooting Instructions Form 48 50H T 2T for complete configuration of RTU MP operating sequences and troubleshooting information Refer to RTU MP 3rd Party Integration Guide for details on configuration and troubles...

Page 48: ...500 ft Use a three conductor shielded cable for the sensor and setpoint adjustment connections If the setpoint adjustment slidebar is not required then an unshielded 18 or 20 gauge two conductor twisted pair cable may be used Connect T 55 See Fig 44 for typical T 55 internal connections Connect the T 55 SEN terminals to RTU MP J20 1 and J20 2 See Fig 62 SEN SEN J20 1 J20 2 C08460 Fig 62 RTU MP T 5...

Page 49: ...nitor IAQ levels Several types of sensors are available for wall mounting in the space or in return duct with and without LCD display and in combination with space temperature sensors Sensors use infrared technology to measure the levels of CO2 present in the space air The CO2 sensors are all factory set for a range of 0 to 2000 ppm and a linear mA output of 4 to 20 Refer to the instructions suppl...

Page 50: ... normally closed N C Input 8 or 9 is recommended for easy of installation Refer to Fig 60 and 61 for wire terminations at J5 Remote Occupancy The remote occupancy accessory is a field installed accessory This accessory overrides the unoccupied mode and puts the unit in occupied mode When installing this accessory the unit must be configured for remote occupancy by setting MENU Config Inputs input ...

Page 51: ...the cost of adding that hardware on every module a separate LonWorks Option Card LON OC was designed to connect to the RTU MP This accessory card is needed for LonWorks and has to be ordered and connected using the ribbon cable to plug J15 The RTU MP s baud rate must be set to 38 4k to communicate with the LON OC The address switches SW1 SW2 are not used with LonWorks Local Access BACview6 Handhel...

Page 52: ...stem error 2 flashes per second 3 flashes then off Control module has just been formatted 2 flashes per second 4 flashes then pause Two or more devices on this network have the same ARC156 network address 2 flashes per second On Exec halted after frequent system errors or control programs halted 5 flashes per second On Exec start up aborted Boot is running 5 flashes per second Off Firmware transfe...

Page 53: ...nfigured with or without switch Dirty Filter supply fan run time exceeded filter switch configuration wrong Switch Configuration Alarm sw_cfg_alarm Alarm Generated Disable misconfigured switch functions Configure correctly More than one binary input is configured for the same purpose More then one discrete input is configured to provide the same function Misconfigured Analog Input an_cfg_alarm Ala...

Page 54: ...y input 5 Fan Status input 8 Fan Status and input 9 Humidistat the alarm would be active unit would run compressor safety and humidistat would function normally and Fan Status inputs 5 8 will be interpreted as No Function Misconfigured Analog Input This occurs if more than one analog input inputs 1 2 is configured for the same sensor When this happens the two inputs will be disabled as inputs This...

Page 55: ...ettings that may be tweaked S Max Masters Defines the highest MS TP Master MAC address on this MS TP network For example if there are 3 master nodes on an MS TP network and their MAC addresses are 1 8 and 16 then Max Masters would be set to 16 since this is the highest MS TP MAC address on the network This property optimizes MS TP network communications by preventing token passes and poll for mast...

Page 56: ...rocedures Table 26 Modbus Exception Codes that May be Returned From This Controller CODE NAME MEANING 01 Illegal Function The Modbus function code used in the query is not supported by the controller 02 Illegal Data Address The register address used in the query is not supported by the controller 04 Slave Device Failure The Modbus Master has attempted to write to a non existent register or a read ...

Page 57: ... N2 bus The controller s N2 slave address is set by its rotary address switches 6 Verify proper wiring between the BAS and the controller 7 Verify that the BAS is reading or writing to the proper network point addresses on the controller Download the latest points list for the controller to verify 8 Verify that the BAS is sending his requests to the proper slave address of our controller NOTE See ...

Page 58: ...9 ON PremierLink BOARD 24 VAC TRANSFORMER GROUND NOTES 1 Switch on actuator must be in run position for economizer to operate 2 PremierLink control requires that the standard 50HJ540569 outside air sensor be replaced by either the CROASENR001A00 dry bulb sen sor or HH57A077 enthalpy sensor 3 50HJ540573 actuator consists of the 50HJ540567 actuator and a harness with 500 ohm resistor C08310 Fig 74 E...

Page 59: ...nal Modulation is based on the DCV signal Modulation is based on the greater of DCV and supply air sensor signals between minimum position and either maximum position DCV or fully open supply air signal Modulation is based on the greater of DCV and supply air sensor signals between closed and either maximum position DCV or fully open supply air signal C06053 Fig 75 EconoMi er IV Functional View Ec...

Page 60: ...h outdoor air dry bulb changeover control Additional accessories can be added to allow for different types of changeover control and operation of the EconoMi er IV and unit Outdoor Dry Bulb Changeover The standard controller is shipped from the factory configured for outdoor dry bulb changeover control The outdoor air and supply air temperature sensors are included as standard For this control mod...

Page 61: ...ulb temperature sensor with the accessory enthalpy sensor in the same mounting location See Fig 80 When the outdoor air enthalpy rises above the outdoor enthalpy changeover setpoint the outdoor air damper moves to its minimum position The outdoor enthalpy changeover setpoint is set with the outdoor enthalpy setpoint potentiometer on the EconoMi er IV controller The setpoints are A B C and D See Fi...

Page 62: ...e IAQ sensor should be wired to the AQ and AQ1 terminals of the controller Adjust the DCV potentiometers to correspond to the DCV voltage output of the indoor air quality sensor at the user determined setpoint See Fig 83 0 1000 2000 3000 4000 5000 6000 2 3 4 5 6 7 8 800 ppm 900 ppm 1000 ppm 1100 ppm RANGE CONFIGURATION ppm DAMPER VOLTAGE FOR MAX VENTILATION RATE CO SENSOR MAX RANGE SETTING 2 C0603...

Page 63: ...e a Y1 cool stage 1 Y2 cool stage 2 W1 heat stage 1 W2 heat stage 2 and G fan The EconoMi er IV control does not support space temperature sensors Connections are made at the thermostat terminal connection board located in the main control box Demand Control Ventilation DCV When using the EconoMi er IV for demand controlled ventilation there are some equipment selection criteria which should be co...

Page 64: ...s been determined set the maximum damper demand control ventilation potentiometer to this position Do not set to the maximum position as this can result in over ventilation to the space and potential high humidity levels CO2 Sensor Configuration The CO2 sensor has preset standard voltage settings that can be selected anytime after the sensor is powered up See Table 28 Use setting 1 or 2 for Carrie...

Page 65: ...his procedure requires a 9 v battery 1 2 kilo ohm resistor and a 5 6 kilo ohm resistor which are not supplied with the EconoMi er IV IMPORTANT Be sure to record the positions of all potentiometers before starting troubleshooting 1 Disconnect power at TR and TR1 All LEDs should be off Exhaust fan contacts should be open 2 Disconnect device at P and P1 3 Jumper P to P1 4 Disconnect wires at T and T1...

Page 66: ...tings and wiring to normal after completing troubleshooting Supply Air Sensor Input To check supply air sensor input 1 Make sure EconoMi er IV preparation procedure has been performed 2 Set the Enthalpy potentiometer to A The Free Cool LED turns on The actuator should drive to between 20 and 80 open 3 Remove the 5 6 kilo ohm resistor and jumper T to T1 The actuator should drive fully open 4 Remove...

Page 67: ...67 C09156 Fig 84 48TC Typical Unit Wiring Diagram Power D08 208 230 3 60 48TC ...

Page 68: ...68 C09157 Fig 85 48TC Typical Unit Wiring Diagram Control D08 208 230 3 60 48TC ...

Page 69: ...it for initial start up 1 Remove all access panels 2 Read and follow instructions on all WARNING CAUTION and INFORMATION labels attached to or shipped with unit PERSONAL INJURY AND ENVIRONMENTAL HAZARD Failure to follow this warning could result in personal injury or death Relieve pressure and recover all refrigerant before system repair or final unit disposal Wear safety glasses and gloves when h...

Page 70: ...en the compressor is rotating in the wrong direction the unit will make an elevated level of noise and will not provide cooling Cooling Set space thermostat to OFF position To start unit turn on main power supply Set system selector switch at COOL position and fan switch at AUTO position Adjust thermostat to a setting approximately 5_F 3_C below room temperature Both compressors start on closure o...

Page 71: ...are Perform System Check Out 1 Check correctness and tightness of all power and communication connections 2 At the unit check fan and system controls for proper operation 3 At the unit check electrical system and connections of any optional electric reheat coil 4 Check to be sure the area around the unit is clear of construction dirt and debris 5 Check that final filters are installed in the unit ...

Page 72: ...d below under its according submenu See RTU MP Controls Start Up Operation and Troubleshooting Instructions Form 48 50H T 2T Appendix for display tables Unit Start Delay This refers to the time delay the unit will wait after power up before it pursues any specific operation Factory Default 5 sec Range 0 600 sec Filter Service Hours This refers to the timer set for the Dirty Filter Alarm After the ...

Page 73: ... one of five different inputs No Function Fire Shutdown Fan Status Filter Status or Remote Occupancy This input can also be configured to be either Normally Open N O or Normally Closed N C Input 5 is factory wired to pin J1 10 Field accessories get wired to its parallel pin J5 3 Do not connect inputs to both locations one function per input Factory Default Fire Shutdown and N C NOTE Fire Shutdown ...

Page 74: ...bled and dampers will return and stay at minimum position Factory Default 75_F Range 55 80_F Power Exhaust Setpt When the economizer damper position opens above this point the power exhaust operation will begin When the damper position falls 10 below the setpoint the power exhaust will shutdown Factory Default 50 Range 20 90 NOTE This point is only used when Continuous Occ Exhaust NO Continuous Oc...

Page 75: ...ccupancy mode and fan signal When free cooling is available as determined by the appropriate changeover command dry bulb outdoor enthalpy differential dry bulb or differential enthalpy a call for cooling Y1 closes at the thermostat will cause the economizer control to modulate the dampers open and closed to maintain the unit supply air temperature at 50 to 55_F Compressor will not run During free ...

Page 76: ...he controller This will also occur if the PremierLink controller has been configured for electric heat or heat pump operation Cooling For cooling operation there must be 24 vac present on G When G is active the PremierLink controller will then determine if outdoor conditions are suitable for economizer cooling when an economizer damper is available A valid OAT SPT CCN space temperature and SAT sup...

Page 77: ...int is the difference between the IAQI and an optional outdoor air quality sensor OAQ If the OAQ is not present then a fixed value of 400 ppm is used The actual space IAQ setpoint IAQS is calculated as follows IAQS IAQD OAQ OAQ 400 ppm if not present As air quality within the space changes the minimum position of the economizer damper will be changed also thus allowing more or less outdoor air int...

Page 78: ...ompare the SPT to the Occupied Cool Setpoint OCSP the T56 slider offset STO when occupied and the Unoccupied Cool Setpoint UCSP Unoccupied Cooling Deadband if unoccupied to calculate a Cooling Submaster Reference CCSR that is then used by the staging algorithm Cooling submaster loop to calculate the required number of cooling stages The economizer if available will be used as the first stage of co...

Page 79: ...oint by the amount configured in the Control Humidity Hysteresis in the ALARMS table for 20 minutes The alarm will return to normal when the indoor relative humidity drops 3 below the active humidity setpoint Economizer The economizer dampers are used to provide free cooling and indoor air quality if optional CO2 sensor is installed and when the outside conditions are suitable Temperature control ...

Page 80: ...upied or the Temperature Compensated Start or Heat mode is active S SPT reading is available and OHSP STO S If it is unoccupied and the SPT UHSP Unoccupied Heating Deadband The indoor fan will be turn on by the staging algorithm When all of the above conditions are met the SHSR is calculated and up to 3 stages of heat will turned on and off to satisfy to maintain the SAT SHSR If any of the above c...

Page 81: ...ust be met S IAQ Pre Occupancy Purge option is enabled in the CONFIG configuration table S Unit is in the unoccupied state S Current Time is valid S Next Occupied Time is valid S Time is within 2 hours of next Occupied period S Time is within Purge Duration user defined 5 to 60 minutes in the CONFIG configuration table S OAT Reading is available If all of the above conditions are met the economize...

Page 82: ...itch can be installed to monitor the opening of a door for an extended period of time The controller will disable mechanical cooling and heating when the door is open for a programmed amount of time This function can also be used to monitor a high condensate level switch when installed on a water source heat pump to disable mechanic cooling in case of a plugged evaporator condensate pan drain Link...

Page 83: ...Sequence of Operation The RTU MP will control the compressor economizer and heating outputs based on its own space temperature input and setpoints An optional CO2 IAQ sensor mounted in the space can influence the economizer minimum position The RTU MP has its own hardware clock that is set automatically when the software is installed on the board The RTU MP s default is to control to occupied setp...

Page 84: ...ype When transitioning from unoccupied to occupied there will be a configured time delay of 5 to 600 seconds before starting the fan The fan will continue to run as long as compressors heating stages or the dehumidification relays are on when transitioning from occupied to unoccupied with the exception of Shutdown mode If Fire Shutdown safety chain SAT alarm or SPT alarm are active the fan will be...

Page 85: ...lus T56 slider offset S SPT reading is available S If it is unoccupied and the SPT unoccupied heat setpoint plus T56 slider offset The indoor fan will be turned on by the staging algorithm S OAT High OAT lockout temperature If all of the above conditions are met the heating outputs will be energized as required otherwise they will be de energized If the SAT begins to exceed the high supply air set...

Page 86: ...setscrew 72 5 in lbs 8 1 0 6 Nm Fan pulley setscrew 72 5 in lbs 8 1 0 6 Nm Blower wheel hub setscrew 72 5 in lbs 8 1 0 6 Nm Bearing locking collar setscrew 65 to70 in lbs 7 3 to 7 9 Nm Compressor mounting bolts 65 to75 in lbs 7 3 to 7 9 Nm Condenser fan motor mounting bolts 20 2 in lbs 2 3 0 2 Nm Condenser fan hub setscrew 84 12 in lbs 9 5 1 4 Nm 48TC ...

Page 87: ...VATIONt coil F Enthalpy econo w baro relief K 2 Position damper Base Unit Controls Cooling Tons 0 Electromechanical 08 7 5 Ton 1 PremierLink DDC controller 12 10 Ton 2 RTU MP multi protocol controller 14 12 5 Ton Design Rev Factory assigned Sensor Options A None Voltage B RA smoke detector 1 575 3 60 C SA smoke detector 5 208 230 3 60 D RA SA smoke detector 6 460 3 60 E CO2 sensor F RA smoke detec...

Page 88: ...5 15 x 15 15 x 15 Medium Static 3 phase Motor Qty Drive Type 1 Belt 1 Belt 1 Belt Max BHP 2 9 3 7 3 7 RPM Range 733 949 838 1084 838 1084 Motor Frame Size 56 56 56 Fan Qty Type 1 Centrifugal 1 Centrifugal 1 Centrifugal Fan Diameter in 15 x 15 15 x 15 15 x 15 High Static 3 phase Motor Qty Drive Type 1 Belt 1 Belt 1 Belt Max BHP 4 7 4 7 4 7 RPM Range 909 1102 1022 1240 1022 1240 Motor Frame Size 145...

Page 89: ...atural Gas Heat Liquid Propane Heat of stages of burners total 1 3 2 4 2 4 LOW Connection size 1 2 NPT 3 4 NPT 3 4 NPT Rollout switch opens Closes 195 115 195 115 195 115 Temperature rise min max 20 50 25 65 25 65 of stages of burners total 2 4 2 5 2 5 MED Connection size 3 4 NPT 3 4 NPT 3 4 NPT Rollout switch opens Closes 195 115 195 115 195 115 Temperature rise min max 35 65 30 65 25 65 of stage...

Page 90: ...eld supplied drive is required 1 Recommend using field supplied fan pulley part no KR11AZ002 and belt part no KR29AF054 48TC 08 3 PHASE 7 5 TON VERTICAL SUPPLY CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP Standard Static Option Medium Static Option 2250 513 0 54 595 0 76 665 1 01 728 1 27 786 1 56 2438 541 0 65 620 0 89 688 1 14 750 1 42 ...

Page 91: ...eld supplied drive is required 1 Recommend using field supplied fan pulley part no KR11AD912 and belt part no KR29AF051 2 Recommend using field supplied motor pulley part no KR11HY410 48TC 12 3 PHASE 10 TON VERTICAL SUPPLY CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP Standard Static Option Medium Static Option 3000 616 0 79 689 0 97 757 1...

Page 92: ...5313 5625 5938 6250 NOTE For more information see General Fan Performance Notes on page 87 Boldface indicates field supplied drive is required 48TC 14 3 PHASE 12 5 TON VERTICAL SUPPLY CFM Available External Static Pressure in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP Standard Static Option Medium Static Option 3438 685 1 12 751 1 32 813 1 54 871 1 76 927 1 99 3750 736 1 41 797...

Page 93: ...44 1025 1006 986 967 948 928 909 12 3 phase Standard Static 838 813 789 764 739 715 690 665 640 616 591 Medium Static 1084 1059 1035 1010 986 961 936 912 887 863 838 High Static 1240 1218 1196 1175 1153 1131 1109 1087 1066 1044 1022 14 3 phase Standard Static 838 813 789 764 739 715 690 665 640 616 591 Medium Static 1084 1059 1035 1010 986 961 936 912 887 863 838 High Static 1240 1218 1196 1175 11...

Page 94: ...5 6 110 15 9 110 325 1 5 STD 2120 5 5 80 5 2 MED 3775 10 5 81 10 0 HIGH 4400 15 0 81 15 0 230 3 60 187 253 15 6 110 15 9 110 325 1 5 STD 2120 5 5 80 5 2 MED 3775 10 5 81 10 0 HIGH 4400 15 0 81 15 0 460 3 60 414 506 7 7 52 7 7 52 325 0 8 STD 2120 2 7 80 2 6 MED 3775 4 6 81 4 4 HIGH 4400 7 4 81 7 4 575 3 60 518 633 5 8 39 5 7 39 325 0 6 STD 1390 2 1 80 2 0 MED 3775 2 9 81 2 8 HIGH 4400 5 9 81 5 6 48...

Page 95: ... 35 7 45 38 196 37 5 45 40 198 575 3 60 STD 0 24 3 8 24 0 30 25 144 27 8 30 30 148 MED 24 0 30 25 144 27 8 30 30 148 HIGH 26 8 30 29 158 30 6 35 33 162 LEGEND CO Convenient outlet DISC Disconnect FLA Full load amps IFM Indoor fan motor LRA Locked rotor amps MCA Minimum circuit amps MOCP Maximum over current protection PE Power exhaust UNPWRD CO Unpowered convenient outlet NOTES 1 In compliance wit...

Page 96: ...6 575 3 60 48TM501325 48TM501327 D14 208 230 3 60 48TM501379 48TM501380 460 3 60 48TM501379 48TM501380 575 3 60 48TM501379 48TM501381 All PremierLink 48TM500984 All RTU MP 48TM500988 NOTE Component arrangement on Control Legend on Power Schematic PremierLink and RTU MP control labels overlay a portion of the base unit control label The base unit label drawing and the control option drawing are req...

Page 97: ...e transducer and therefore there is no Motormaster temperature sensor location for this unit Copyright 2009 Carrier Corp S 7310 W Morris St S Indianapolis IN 46231 Printed in U S A Edition Date 7 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48TC 3SM Replaces NEW 48TC ...

Page 98: ...FOR LEAKS j CHECK THAT RETURN AIR FILTER IS CLEAN AND IN PLACE j VERIFY THAT UNIT INSTALLATION IS LEVEL j CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND VERIFY SETSCREW IS TIGHT j VERIFY PULLEY ALIGNMENT AND BELT TENSION ARE CORRECT III START UP ELECTRICAL SUPPLY VOLTAGE L1 L2 L2 L3 L3 L1 COMPRESSOR 1 L1 L2 L2 COMPRESSOR 2 L1 L2 L2 INDOOR FAN AMPS L1 L2 L2 TEMPERATURES OUTDOOR A...

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