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RGAP(A,B)XX: Installation and User Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

6

Wiring

For the wiring in the furnace wiring compartment

The incoming power supply wiring and connections for the Return Air

Purifier should be routed away from the output duct of the furnace, and

the  incoming  power  connections  for  the  Return  Air  Purifier  in  the

furnace must be properly rated. The maximum rated current draw for the

furnace 120VAC Return Air Purifiers is 0.3 Amps.
The installation involves direct connection to the duct and to a furnace

controller  EAC  terminal  output.  The  field  wiring  shall  be  copper

conductors only, suitable for a maximum possible rating of 90°C of the

field wiring terminal box/terminals.

For wiring from the unit to the furnace:

1. Route a wire or power conduit (depending on local codes) from the

purifier electrical box to a power supply disconnect located within 6

feet  of  the  unit;  then  from  the  disconnect  to  a  knockout  on  the

furnace that provides access to the EAC terminals on the furnace

control board. Affix the ends of the wire or conduit to the furnace

and electrical box with proper UL rated fittings.

2. Attach the quick connect terminals on the wires exiting the power

conduit  assembly  to  the  furnace  EAC-1  and  EAC-2  spade

connections. Attach the ground ring terminal on the third  wire to

furnace chassis ground (

Fig. 15

 and 

Fig. 16

).

NOTE: 

The Return Air Purifier should only be powered when airflow is

present. The furnace control EAC spade connections, shown in 

Fig. 16

,

provide  power  only  when  the  furnace  blower is  operating. Return Air

Purifier RGAPAXX1625 is designed to be powered from the electronic

air cleaner (EAC) terminals on a furnace electronic control.

For wiring from the unit to the furnace:

1. Route a wire or power conduit (depending on local codes) from the

purifier electrical box to a knockout on the fan coil air handler that

provides access to the incoming power wiring compartment. Affix

the ends of the wire or conduit to the fan coil unit and electrical box

with proper UL rated fittings.

2. Remove the yellow and black primary wires from the fan coil air

handler  transformer  terminals  and  connect  the  quick  connect

“piggyback” terminals of the quick connect kit leads exiting the air

purifier  power  conduit  assembly  to  the  transformer  terminals.

Reconnect the yellow and black primary wires to their respective

transformer  terminals  on  the  “piggyback”  terminals.  Attach  the

ground ring terminal on the third wire to fan coil air handler chassis

ground (

Fig. 15

).

NOTE: 

Power  connections  are  to  be  made  inside  the  fan  coil  wiring

compartment per local electrical codes, and the two in-line fuses that are

provided  with  the air  purifier  must  be  installed  in  the  fan  coil  wiring

compartment.

A200507A

Fig. 15 – Furnace / Fan Coil Installation

A11491

Fig. 16 – Return Air Purifier Connection to Furnace

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing or servicing system,  always turn  off main power to

system. There may be more than one disconnect switch. Lock out and

tag switch with a suitable warning label.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure  to  follow  this  caution  may  result  in  equipment  damage  or

improper operation.
This unit cannot be powered directly from blower motor leads. Voltages

can exceed  190 VAC (120V  motors). Do not wire directly  to blower

motor.  Wiring  to  blower  motor  will  damage  power  supply  and  void

warranty.

120 VAC

INPUT POWER

BLK

WHT

GRN

CHASSIS
GROUND

RETURN AIR GRILLE AIR

PURIFIER ASSEMBLY 

LINE 1 IN

(EAC-1)

NEUTRAL IN

(EAC-2)

FURNACE CONNECTION

FAN COIL CONNECTION

Sample Furnace Circuit Board

LHT
OFF
DLY

ON

OFF

W2

BL W

EAC-1 TERMINAL

Y1
DHUM

G
COM

24V

W

W1

Y/Y2

R

TEST/TWIN

HUM

1  2  3

PL
T

A

CRDJ

0.5-AMP024 V AC

FUSE 3-AMP

SEC-1

SEC-2

PL1

NEUTRAL-L2

1

EA C-2

BHT/CLR

BHI/LOR

PL3       1

BL WR

COOL

SP ARE-1

SP ARE-2

1-AMP@115 V AC

EA C-1

PR-1

IDR

HSIR

IDM

IHI/L
OR

PL2

1

HSI     HI    LO

S TATU

S

COD

EL

E

D

EAC-2 TERMINAL

HI HEA

T

LO HEA

T

L1

Use terminals to connect the

power cord wires to the furnace

EAC-1 & 2, & ground terminals

Summary of Contents for RGAP Series

Page 1: ...r property damage Consult a qualified installer service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions packaged with the kits or accessories when installing Follow all safety codes Wear safety glasses protective clothing and work glo...

Page 2: ...erminals provide power only when the furnace blower is operating Return Air Purifier RGAPAXX1625 is designed to be powered from the electronic air cleaner EAC terminals on a furnace electronic control Accessory Safety Screen KIT170000 Electrical Power Fusing with Furnace Return Air Purifier RGAPAXX1625 does not include in line fuses as it is designed to be powered from the electronic air cleaner E...

Page 3: ...blocks and attach to the trusses to form a box to frame in the unit b If blocking has been completed by others verify the frame measurement is correct and make adjustments if needed A200494A Fig 4 Rough in CAUTION CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when ...

Page 4: ... box knockout 11 Electrical Connections Fig 8 Fig 15 and Fig 16 NOTE Use proper strain relief when installing wiring to junction box a For Furnace Units Connect wiring from the EAC terminals to a unit disconnect switch in the attic and then connect the wiring from the disconnect to the electrical box on the unit using a proper UL rated fitting at the electrical box knockout on the unit Follow stan...

Page 5: ...on filter 18 Install the filter cartridge Fig 13 in the correct orientation Follow the steps per To replace the Return Air Purifier filter cartridge complete the following steps on p7 and switch on the air purifier IMPORTANT Make sure the metal tabs on the leading edge of the filter case are inserted first They must not be visible after the filter is installed Follow the instructions printed on th...

Page 6: ...access to the incoming power wiring compartment Affix the ends of the wire or conduit to the fan coil unit and electrical box with proper UL rated fittings 2 Remove the yellow and black primary wires from the fan coil air handler transformer terminals and connect the quick connect piggyback terminals of the quick connect kit leads exiting the air purifier power conduit assembly to the transformer ...

Page 7: ...ing steps Turn the heating and cooling system power off IMPORTANT Use of any filter cartridge in the Return Air Purifier other than the genuine replacement purifier cartridge listed in the table below will likely result in poor performance and may constitute a safety hazard Do not use any third party air filters in the Return Air Purifier 1 Open the return air grille cover 2 Unlatch the unit and s...

Page 8: ...Gently stroke the ionization pins with the brush Use a gentle back and forth brushing motion to clean any small accumulations from the tips of the points If desired use a vacuum cleaner with brush attachment to gently vacuum the frame and components of enhancement module Also if an Accessory Safety Screen is installed vacuum the Safety Screen to remove accumulated dust and debris If further cleani...

Page 9: ...troubleshooting procedures A11370 Fig 22 Removal of Deposits from Ionization Pins CAUTION SAFETY HAZARD Failure to follow this caution may result in personal injury or equipment damage The following instructions are for use by qualified personnel only WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death The following procedures will expose electri...

Page 10: ...ce flow sensor bypass assembly available as replacement kit KIT161000 One or more of the three airflow sensor contact springs on purifier cabinet downstream rail are bent or damaged Replace flow sensor contact spring assembly included as part of the flow sensor kits KIT160000 and flow sensor bypass kit KIT161000 Table 2 Start Up Error Codes INDICATOR LIGHT CODE EXPLANATION POSSIBLE CAUSE RECOMMEND...

Page 11: ...ng the Return Air Purifier A200505A Fig 23 Dimensions Table 3 Operating Error Codes INDICATOR LIGHT CODE EXPLANATION POSSIBLE CAUSE RECOMMENDED ACTION 4 FLASHES Ionizer filter current imbalance Dirty Filter Enhancement Module FEM Clean service Return Air Purifier unit Damaged Filter Enhancement Module FEM Replace the filter enhancement module 5 FLASHES Over current fault Excessively dirty Damaged ...

Page 12: ...Replacement Component Kits and Accessories DESCRIPTION PART NUMBER Filter Enhancement Module FEM KIT145000 Power Supply Assembly KIT159000 Accessory Safety Screen Kit KIT170000 Current Sensing Relay Kit HN72ZA001 Service Quick Kit 344872 751 Included standard with the RGAPBXX1625 Flow Sensor KIT160000 Included standard with the RGAPBXX1625 Flow Sensor Bypass KIT161000 Included standard with the RG...

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