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PY4G: Owner’s Information Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

7

A07797

Fig. 7 – To Shut-off Unit Electric Cooling

Maintenance and Care for the Equipment Owner

Before  performing  equipment  maintenance  yourself,  please  carefully

consider the following:

Air Filters

The air filter(s) should be checked every 3 or 4 weeks and changed or

cleaned whenever it becomes dirty. Dirty filters produce excessive stress

on the blower motor and can cause the motor to overheat and shut down.
This unit must have air filters in place before it can be operated. These

filters can be located in one of at least two places. In many applications,

the installer will provide return air filter grilles mounted on the wall or

ceiling of the conditioned structure. In the instance of filter grilles, the

filters can simply be removed from the grille and replaced.
The other typical application is an accessory filter rack installed inside

the unit itself. The following information is given to assist in changing

filters used in these internal filter racks.
Filter kits are available as a purchased accessory. The same filter kit is

included  with  the  accessory  economizers  and  factory  installed

economizers. 
To replace or inspect filters in accessory filter rack (See 

Fig. 2

):

1. Remove the filter access panel using a 5/16-in. nut driver.
2. Remove the filter(s) by pulling it out of the unit. If the filter(s) is

dirty, clean or replace with a new one.

When installing the new filter(s), note the direction of the airflow arrows

on the filter frame which should be pointing at the indoor coil.

3. Reinstall filter access panel ensuring opening is air and water tight.

If  you  have  difficulty  locating  your  air  filter(s)  or  have  questions

concerning  proper  filter  maintenance,  contact  your  dealer  for

instructions. When replacing filters, always use the same size and type of

filter that was supplied originally by the installer. See 

Table 1

 for filter

sizes supplied with accessory filter rack

.

Replacing or inspecting filters in units with 

economizers

Small Chassis (See 

Fig. 8

)

1. Remove  return air duct cover  at rear of  unit using  a 5/16-in. nut

driver.

2. Remove  the  filter(s)  by  pulling  it  out  and  through  the  unit  duct

opening. If filter is dirty, replace both filters with new ones. 

When installing the new filters, note the direction of the airflow arrows

on the filter frame, which should be pointing at the indoor coil.

3. Reinstall duct cover ensuring opening is air and watertight.

Large Chassis (See 

Fig. 9

)

1. Remove filter access door using a 5/16-in. nut driver.
2. Remove  the  filter(s)  by  pulling  it  out  and  through  the  unit  filter

access door. If filter is dirty, replace both filters with new ones. 

Units with bent indoor coils, install 24 x 18 x 1 (610 x 457 x 25 mm)

filter first and then install 24 x 16 x 1 (610 x 406 x 25) filter.
When installing the new filters, note the direction of the airflow arrows

on the filter frame, which should be pointing at the indoor coil.

3. Reinstall filter access door ensuring opening is air and water tight.

90

STEP 1

STEP 2

CL

O

S

E

STEP 3

OFF

ON

MAIN

WARNING

!

FIRE, EXPLOSION ELECTRICAL SHOCK AND CUT 

HAZARD

Failure to follow this warning could result in personal injury, death or

property damage.

1. Turn off gas supply first, then all electrical power to your unit

and  install  lock-out  tag  before  servicing  or  performing

maintenance.

2. When  removing  access  panels  or  performing  maintenance

functions inside your unit, be aware of sharp sheet metal parts

and  screws.  Although  special  care  is  taken  to  reduce  sharp

edges to a minimum, be extremely careful when handling parts

or  reaching  into  the  unit.  Wear  safety  glasses,  gloves  and

appropriate protective clothing.

Table 1 – Replacement Filter Sizes

Unit Size

Filter Size

24-040/060

2 each 20 x 12 x 1

(508 x 305 x 25 mm)

30-040/060

2 each 20 x 12 x 1

(508 x 305 x 25 mm)

36-060/090

2 each 20 x 12 x 1

(508 x 305 x 25 mm)

42-060/090

1 each 24 x 14 x 1 (610 x 356 x 25 mm),

24 x 16 x 1 (610 x 406 x 25 mm)

48-090/115/130

1 each 24 x 14 x 1 (610 x 356 x 25 mm),

24 x 16 x 1 (610 x 406 x 25 mm)

60-090/115/130

*

*. Units with bent indoor coil. 

1 each 24 x 16 x 1 (610 x 406 x 25 mm),

24 x 18 x 1 (610 x 457 x 25 mm)

Summary of Contents for PY4G

Page 1: ... Furnace System With R 410A Refrigerant 2 5 Nominal Tons Sizes 24 60 Technician Name Phone Number Address Company Name Date Installed NOTE TO EQUIPMENT OWNER For your convience please record the model and serial numbers of your new equipment in the spaces provided This information along with the installation data and dealer contact information will be helpful should your system require maintenance...

Page 2: ...product is used in or around the home or business that the dwelling be equipped with a CO Alarm s The Consumer Product Safety Commission recommends the use of CO Alarm s The CO Alarm s must be installed operated and maintained according to the CO Alarm manufacturer s instructions For more information about Carbon Monoxide local laws or to purchase a CO Alarm please visit the following website http...

Page 3: ... within 5 seconds the ignition module will go into a Retry Mode after a period of approximately 22 seconds following the 5 second ignition period If the burners do not light within 15 minutes of the initial call for heat there is a lockout 11 Set the temperature selector on room thermostat to desired setting WARNING FIRE EXPLOSION ELECTRICAL SHOCK HAZARD Failure to follow this warning could result...

Page 4: ...ostat and it maintains the indoor temperature at the level you select Most thermostats of heating and cooling systems have 3 controls a temperature control selector a FAN control and a SYSTEM or MODE control Refer to your thermostat owner s manual for more information To better protect your investment and to eliminate unnecessary service calls familiarize yourself with the following facts Cooling ...

Page 5: ... the right to change at any time specifications and designs without notice and without obligations 5 A07662 Fig 4 To Start Unit Gas Heat 55 STEP 1 STEP 2 CL O S E STEP 3 OFF ON MAIN STEP 4 STEP 7 OFF ON MAIN STEP 8 STEP 5 72 STEP 10 STEP 6 STEP 9 O P E N ...

Page 6: ...y time specifications and designs without notice and without obligations 6 A07663 Fig 5 To Shut off Unit Gas Heat A09194 Fig 6 To Start Unit Electric Cooling 55 STEP 1 STEP 2 CL O S E STEP 3 OFF ON MAIN STEP 4 STEP 6 STEP 5 90 STEP 1 STEP 2 CL O S E 72 STEP 4 5 OFF ON MAIN STEP 3 ...

Page 7: ...upplied with accessory filter rack Replacing or inspecting filters in units with economizers Small Chassis See Fig 8 1 Remove return air duct cover at rear of unit using a 5 16 in nut driver 2 Remove the filter s by pulling it out and through the unit duct opening If filter is dirty replace both filters with new ones When installing the new filters note the direction of the airflow arrows on the f...

Page 8: ...fter performing any maintenance or service on the unit be sure all panels are fastened securely in place to prevent rain from entering unit cabinet and to prevent disruption of the correct unit airflow pattern Combustion Area and Vent System For proper and safe operation the unit needs air for combustion and ventilation The air openings on the unit the air openings to the area in which the unit is...

Page 9: ...e at this time Your servicing dealer may offer an economical service contract that covers seasonal inspections Ask for further details Complete service instructions can be found in the unit Installation Start up and Service Instructions Warranty Certificate Your unit has a limited warranty Be sure to read the warranty carefully to determine the coverage for your unit Before you call for service ch...

Page 10: ...as needed to ensure proper function Repair or replace damaged or overheated components and wiring X Inspect temperature and pressure safety controls for damage X Inspect and clean if necessary burners and heat exchanger X Inspect and clean if necessary combustion air openings and vent hood X Check gas piping and shutoff valve for leaks X Check refrigerant system subcooling and or superheat system ...

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