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12

Table 1 — Physical Data

LEGEND

UNIT 50XCA

06

08

12

14

16

24

NOMINAL CAPACITY (tons)

5

7.5

10

12

15

20

BASE UNIT OPERATING WEIGHT (lb)

883

1153

1352

1380

1645

2041

COMPRESSOR

Scroll

     Compressor Model

ZPS60

ZPS67

ZP54/ZP49

ZP61/ZP57

ZP91/ZP67

ZP122/ZP91

     Quantity

1

1

2

2

2

2

     Steps of Control

1

1

2

2

2

2

     Operating Charge R410-A (lb)

19.1

19.2

32.8

42.4

34.1

50.4

EVAPORATOR FAN

Adjustable, Belt Drive, Centrifugal Type

     Nominal Cfm

1750

2600

3500

4375

5000

7000

     Cfm Range

1500 to 2500

2250 to 3750

3000 to 5000

3600 to 6000

4500 to 5500

6500 to 8000

     Available Static (in. wg)

0 - 1.6

0 - 1.6

0 - 1.6

0 - 1.6

0 - 1.6

0 - 1.6

     Evaporator Fan Size

110-10R

110-10R

120-9R

120-9R

120-9R

120-11R

     Number of Evaporator Fans

1

2

2.0

2

3

3

     Standard Speed Range (rpm)

576-782

712-949

656-875

712-949

564-836

664-936

     Max. Allowable rpm

1600

1700

2000

2000

2000

2000

     Belt Type

A41

BX42

BX51

BX51

BX51

BX66

     Fan Pulley (Type)

AK89

BK65

BK70

BK65

BK67

BK95

     Motor Pulley (Type)

1VL44

1VP34

1VP34

1VP34

1VP34

1VP50

     Std Hp

1.0

1.0

1.0

1.5

1.5

3

     Hp Range

1 - 2

1 - 2

1 - 3

1.5 - 5

1.5 - 5

3 - 7.5

     Fan Shaft Size (in.)

0.75

1

1

1

1.875

1.875

     Motor Shaft Size (in.)

0.875

0.875

0.875

0.875

0.875

1.125

     Center Distance (in.) - Vertical

15.3

15.3

18.1

18.1

18.1

21.3

     Center Distance (in.) - Horizontal

N/A

N/A

15.5

13

15.7

18.1

EVAPORATOR COIL

3/8-in. OD, Enhanced Copper Tube, Aluminum Fins

     Quantity Rows … Fins/in.

3…15

4…15

3…15

4…15

4… 15

4… 15

     Fin Block Size (H x L) (in.)

28x35

28x46

32x60

32x60

32x80

36x80

     Face Area (sq ft)

6.8

8.9

13.3

13.3

17.7

20

RETURN AIR FILTERS

     Std 1 in., Throwaway

(2) 25 x 25

(2) 25 x 25

(8) 16 x 16

(8) 16 x 16

(2) 16 x 20

(8) 16 x 16

(2) 16 x 20

(4) 18 x 24

(4) 18 x 18

CONDENSER FAN

Adjustable, Belt Drive, Centrifugal Type

     Nominal Cfm

3400

4000

6000

8000

8000

10300

     Cfm Range

2625 - 4300

2625 - 4300

4625 - 7375

6000 - 9500

6000-9500

9000 to 11300

     Available Static (in. wg)

0 - 1.0

0 - 1.0

0 - 1.0

0 - 1.0

0 - 1.0

0 - 1.0

     Condenser Fan Size

110-10R

110-10R

150-12R

150-15R

150-11R

150-11R

     Number of Condenser Fans

2

2

2

2

3

3

     Standard Speed Range (Rpm)

656-875

656-875

712-949

764-1011

614-886

664-936

     Max. Allowable Rpm

1700

1700

1700

1600

1700

1700

     Belt Type

BX66

BX66

BX75

BX77

BX82

BX87

     Fan Pulley (Type)

BK70

BK65

BK90

BK100

BK130

BK85

     Motor Pulley (Type)

1VL44

1VP34

1VP34

1VP34

1VL34

1VP50

     Std Hp

1

1

1

1

3

3

     Hp Range

1 - 2

1 - 2

 1 - 3

1 - 3

3 - 5

3 - 7.5

     Fan Shaft Size (in.)

1

1

1

1.1875

1.4375

1.4375

     Motor Shaft Size (in.)

0.875

0.875

0.875

0.875

1.125

1.125

     Center Distance (in.)

27.1

27.1

29.8

29.8

29.8

35.1

CONDENSER COIL

3/8-in. OD, Enhanced Copper Tube, Aluminum Fins

     Quantity Rows … Fins/in.

6…16

6…16

6…16

6…16

5…16

5… 16

     Fin Block Size (H x L) (in.)

30 x 46

30 x 46

32 x 60

32 x 80

34 x 80

40 x 80

     Face Area (sq ft)

9.6

9.6

13.3

17.8

18.8

22.22

HIGH-PRESSURE SWITCH

Opens at 595 ± 10 psig; 

Closes at 443 ± 15 psig 

Opens at 650± 10 psig; 

Closes at 500 ± 15 psig

LOW-PRESSURE SWITCH

Opens at 53 ± 5 psig; Closes at 80 ± 7 psig

MPT

— Male Pipe Thread

Summary of Contents for OMNIZONE 50XCA06

Page 1: ...Fan Adjustment 34 Pulley Alignment 34 Belt Tension Adjustment 35 Changing Fan Wheel 35 Fan Bearing Replacement 35 Concentric Alignment 35 Evaporator and Condenser Motor Starter Setting after Lockout...

Page 2: ...he nameplate electrical requirements match the available power supply DO NOT place the unit in a horizontal position Do not allow re frigerant lines to come into contact with wiring or sharp objects o...

Page 3: ...NT VIEW CONTROL BOX DISCONNECT OPT TOP VIEW SIZE 06 RIGHT VIEW REAR VIEW TOP VIEW SIZE 08 EVAP ACCESS PANEL CONDENSER ACCESS PANEL NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECT...

Page 4: ...ACCESS PANEL CONDENSER ACCESS PANEL INDOOR SUPPLY AIR FLOW CONDENSER DISCHARGE CONTROL BOX FRONT VIEW NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECTION EVAP SECTION EVAP RETURN...

Page 5: ...U J U CONDENSER ACCESS PANEL CONDENSER DISCHARGE RIGHT VIEW FRONT VIEW REAR VIEW TOP VIEW L NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECTION EVAP SECTION EVAP RETURN DUCT COND...

Page 6: ...ACCESS PANEL CONDENSER ACCESS PANEL INDOOR SUPPLY AIR FLOW CONDENSER DISCHARGE CONTROL BOX FRONT VIEW NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECTION EVAP SECTION EVAP RETURN...

Page 7: ...DENSER DISCHARGE RIGHT VIEW FRONT VIEW REAR VIEW TOP VIEW CONDENSER ACCESS PANEL CONTROL BOX NOTE Dimensions are in inches UNIT 50XCA WIDTH HEIGHT DEPTH COND SECTION EVAP SECTION EVAP RETURN DUCT COND...

Page 8: ...8 1 5 5 7 12 5 13 8 8 5 13 5 11 7 18 9 16 2 36 5 16 2 1 25 24 88 0 100 1 31 2 60 5 39 5 81 5 35 8 62 6 5 5 80 38 5 1 5 5 7 14 9 13 8 8 6 8 3 13 2 15 0 16 2 42 0 8 3 2 00 C 5 1 1 2 FLTR 6 8 4 FLTR E D...

Page 9: ...56 7 5 5 80 32 8 1 5 5 7 12 5 13 8 2 6 13 5 11 7 18 9 16 2 36 5 16 2 1 25 24 88 0 100 1 31 2 60 5 39 5 81 5 35 8 62 6 5 5 80 38 5 1 5 5 7 14 9 13 8 2 6 8 3 13 2 15 0 16 2 42 0 8 3 2 00 V V Q Q N N N...

Page 10: ...8 1 5 5 7 12 5 13 8 8 5 13 5 11 7 18 9 16 2 36 5 16 2 1 25 24 88 0 100 1 31 2 60 5 39 5 81 5 35 8 62 6 5 5 80 38 5 1 5 5 7 14 9 13 8 8 6 8 3 13 2 15 0 16 2 42 0 8 3 2 00 S T 13 2 U R U R R K J L M A...

Page 11: ...8 56 7 5 5 80 32 8 1 5 5 7 12 5 13 8 2 6 13 5 11 7 18 9 16 2 36 5 16 2 1 25 24 88 0 100 1 31 2 60 5 39 5 81 5 35 8 62 6 5 5 80 38 5 1 5 5 7 14 9 13 8 2 6 8 3 13 2 15 0 16 2 42 0 8 3 2 00 A F I G H DI...

Page 12: ...s Quantity Rows Fins in 3 15 4 15 3 15 4 15 4 15 4 15 Fin Block Size H x L in 28x35 28x46 32x60 32x60 32x80 36x80 Face Area sq ft 6 8 8 9 13 3 13 3 17 7 20 RETURN AIR FILTERS Std 1 in Throwaway 2 25 x...

Page 13: ...ts Obstructions closer than 10 ft to the discharge air pattern can also cause significant recirculation See Fig 12 for recommended duct sizing CONDENSER AIR DUCT The condenser supply and discharge air...

Page 14: ...LOUVER WIDTHS OVER 30 5 3 1 2 4 1 30 EXHAUST VANE DEFLECTOR CONDENSER INTAKE Access panel for condenser coil cleaning INLET LOUVER DETAIL DISCHARGE LOUVER DETAIL DEFLECTOR DETAIL DIMENSIONS in UNIT 50...

Page 15: ...50XCA Installation Options Fig 14 Typical Fan Discharge Connections for Multiple Fan Units Provide access for cleaning condenser coil NOTE A min straight duct length Preferred for condenser discharge...

Page 16: ...must be in accordance with local or NEC National Electrical Code regulations POWER WIRING The units must have adequate overcurrent protection fuses or HACR Heating Air Conditioning and Refrigeration b...

Page 17: ...8 208 230 3 60 187 253 23 0 149 460 3 60 414 506 11 0 75 575 3 60 518 632 8 0 54 12 208 230 3 60 187 253 15 6 110 15 9 110 460 3 60 414 506 7 8 52 7 1 52 575 3 60 518 632 5 8 39 5 1 39 14 208 230 3 60...

Page 18: ...5 8 in long screws provided with plenum Install 3 screws along each plenum side and 5 screws along plenum front and rear mounting angles 4 Adjust four way deflection vanes as needed to ensure ade qua...

Page 19: ...Shaft alignment can be checked by measuring the distance between the shafts at 3 or more locations If the distances are equal then the shafts are parallel 2 Sheave Alignment Fixed sheaves To check th...

Page 20: ...Solution a From Fig 20 find that deflection force for type A super belt with 5 in small sheave PD is 4 to 51 2 lb b Deflection 16 64 1 4 in c Increase or decrease belt tension until force required for...

Page 21: ...are installed on the condenser fan before starting the unit CFM ESP in wg 0 00 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm...

Page 22: ...684 0 61 744 0 74 800 0 87 854 1 01 906 1 16 956 1 32 1004 1 48 2950 655 0 58 714 0 71 771 0 83 826 0 97 878 1 12 928 1 27 976 1 43 1023 1 60 3100 688 0 68 745 0 80 799 0 94 852 1 08 902 1 23 950 1 39...

Page 23: ...5300 503 0 88 552 1 04 597 1 20 640 1 37 680 1 54 719 1 72 757 1 90 793 2 10 5500 522 0 99 569 1 15 613 1 32 654 1 49 694 1 66 732 1 85 769 2 04 804 2 23 5700 541 1 10 587 1 27 629 1 44 670 1 62 708 1...

Page 24: ...p Rpm Bhp 6000 496 1 03 533 1 17 570 1 36 608 1 58 646 1 82 683 2 06 719 2 31 755 2 56 6250 517 1 17 552 1 31 588 1 50 624 1 72 660 1 97 696 2 22 732 2 48 766 2 74 6500 537 1 31 571 1 46 605 1 65 640...

Page 25: ...853 3 71 883 3 95 7750 588 1 99 629 2 22 667 2 45 704 2 68 739 2 92 772 3 16 804 3 40 836 3 64 866 3 89 895 4 14 8000 607 2 15 646 2 38 684 2 62 720 2 86 754 3 10 787 3 34 818 3 59 849 3 83 878 4 08 9...

Page 26: ...890 5 25 920 5 64 9700 699 3 28 738 3 65 775 4 04 810 4 42 844 4 81 876 5 21 907 5 61 936 6 02 10000 721 3 59 759 3 98 795 4 37 829 4 77 862 5 17 893 5 58 923 5 99 953 6 41 10300 742 3 92 779 4 32 81...

Page 27: ...29 1062 1 39 2300 731 0 67 774 0 75 816 0 83 857 0 92 897 1 01 935 1 10 973 1 20 1010 1 30 1046 1 40 1081 1 50 2400 763 0 76 804 0 85 845 0 93 884 1 02 922 1 11 960 1 21 996 1 31 1032 1 41 1067 1 51...

Page 28: ...Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 2200 497 0 27 581 0 39 655 0 52 722 0 66 782 0 80 839 0 95 892 1 11 941 1 28 989 1 45 1034 1 62 2400 542 0 35 621 0 48 690 0 62 753 0 77 812 0 92 866 1 08 917 1 25 966...

Page 29: ...806 1 38 852 1 56 897 1 76 4000 508 0 63 547 0 71 588 0 81 632 0 92 677 1 04 722 1 17 768 1 31 814 1 47 859 1 65 903 1 85 4200 533 0 73 570 0 82 609 0 92 650 1 03 693 1 15 736 1 28 780 1 42 823 1 58...

Page 30: ...8 819 2 03 846 2 18 874 2 32 903 2 46 934 2 62 966 2 78 5700 733 1 28 763 1 61 789 1 85 815 2 05 841 2 22 867 2 37 894 2 52 921 2 67 950 2 82 980 2 98 5900 759 1 42 787 1 77 813 2 02 838 2 23 863 2 41...

Page 31: ...673 1 90 718 2 13 761 2 37 802 2 61 841 2 86 879 3 11 916 3 37 951 3 63 6500 598 1 63 647 1 86 693 2 10 737 2 34 778 2 59 818 2 84 857 3 09 894 3 35 929 3 62 964 3 89 6750 621 1 83 668 2 07 713 2 32...

Page 32: ...777 2 58 824 2 76 869 2 94 912 3 11 952 3 28 992 3 44 6 300 585 1 95 644 2 17 698 2 38 749 2 58 797 2 77 843 2 95 887 3 13 928 3 31 968 3 48 1007 3 64 6 600 613 2 14 669 2 36 722 2 57 771 2 77 818 2...

Page 33: ...g parameters must be set on each unit To change the parameters 1 Press MENU 2 Select Parameters 3 Press ENTER 4 Select sub group first two digits of the parameters 5 Press SEL 6 Select parameter 7 Pre...

Page 34: ...ay from fixed flange to decrease speed Increas ing fan speed increases load on motor Do not exceed maxi mum allowable fan speed or motor full load amps indicated on unit nameplate See Tables 2 and 3 f...

Page 35: ...and reverse Steps 1 3 above Concentric Alignment Shaft and wheels must be concentrically centered with the venturi or air inlet of the fan housing see Fig 22 Fig 22 Concentric Alignment Shaft bearing...

Page 36: ...utes before check ing charge 5 From standard Pressure Temperature chart for R 410A find equivalent saturated condensing temperature 6 Read liquid line temperature on thermometer then subtract from sat...

Page 37: ...ent Protection Device All units are equipped with a current sensing lockout relay on each circuit This device will lock out the compressor after any safety trip high pressure switch low pressure switc...

Page 38: ...phase Check TXV Check temperature in suction discharge line Unit is Noisy Compressor noise Check TXV and replace if necessary Check internal noise Tube vibration or condenser water problem Check and c...

Page 39: ...building load Low refrigerant Check for and repair leaks and add refrigerant as necessary Low airflow in evaporator Clean filter Remove scale Check for blockage in ducts Check fan rotation Check moto...

Page 40: ...at Relay IFC Indoor Fan Contactor IFM Indoor Fan Motor IFR Indoor Fan Relay LPS Low Pressure Switch LLT Liquid Line Temperature OFC Outdoor Fan Contactor OFM Outdoor Fan Motor OFR Outdoor Fan Relay PR...

Page 41: ...11 10 12 601 RED 602 BLU 603 YEL 604 BRN 608 PNK 8 5 2 Y2 608 PNK W2 D2 D1 604 BRN 603 YEL 601 RED 550 BLK REMOVE JUMPER BLK 600 WHEN CONNECTING AIR SIDE ECONOMIZER OCCUPANCY CONTROL WHEN FIELD INSTA...

Page 42: ...0 BRN DISC1 L2 L3 L1 GND 100 BLK 101 BLK 102 BLK 114BLK 115 YEL 116 BLU 117 GRN OFM 2 1 3 GND 2 1 3 COMP2 130 BLK 132 BLU 131 YEL 127 BLK 129 BLU 128 YEL C2 134 BLK 135 BLK CH2 CLO2 Loop T2 L2 T1 L1 T...

Page 43: ...THE FACTORY SHORTING PLUG FIELD INSTALLED SAT SENSOR CONNECTS TO CIRCUITS 6 7 Continued on Line Voltage Diagram 501 RED 561 RED 1 3 CR1 531 BRN 609 PNK 609 PNK 9 4 2 CR1 3 LOGIC 1 2 CLO2 HPS2 FRZ2 LP...

Page 44: ...1 10 12 601 RED 602 BLU 603 YEL 604 BRN 608 PNK 8 5 2 Y2 608 PNK W2 D2 D1 604 BRN 603 YEL 601 RED 550 BLK REMOVE JUMPER BLK 600 WHEN CONNECTING AIR SIDE ECONOMIZER OCCUPANCY CONTROL WHEN FIELD INSTALL...

Page 45: ...45 Fig 29 Typical Wiring Schematic for Low Ambient Option 50XCA06 08 Units NOTE See legend and notes on page 40...

Page 46: ...Catalog No 04 53500277 01 Printed in U S A Form 50XCA 9SI Pg 46 2 2020 Replaces 50XCA 8SI 2020 Carrier Corporation Fig 30 Typical Wiring Schematic for Low Ambient Option 50XCA12 24 Units NOTE See lege...

Page 47: ...VE CONDENSERAND EVAPORATOR FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENTAND DO THE FAN BELTS HAVE PROPER TENSION Y N _______ HAS CORRECT FAN ROTATION OR EVAPORATORAND CONDENSER BEEN CONFIRME...

Page 48: ...MEASUREMENTS COMPRESSORAMPS NOTES _______________________________________________________________________________________ _____________________________________________________________________________...

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