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4

INSTALLATION

Step 1 — Complete Pre-Installation Checks

Examine unit for damage incurred during shipment. File claim im

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mediately with  transit company  if damage  is found.  Check the

shipment for completeness. Verify that the nameplate electrical re

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quirements match the available power supply.

Step 2 — Rig and Place Unit

Units are mounted on skids. Leave the unit on the skid until it is in

the  final  position.  While  on  the  skid,  the  unit  can  be  rolled,

dragged  or  forklifted; 

do  not  apply  force  to  the  unit. 

Use  a

minimum  of  3  rollers  when  rolling,  and  raise  from  above  to

remove the skid when unit is in the final position. See Fig. for

rigging details.

Fig. 3 — 

Rigging Details

PLACING THE UNIT
The selected unit location should not be adjacent to an acoustically

sensitive space. The best locations for these units are mechanical

rooms, near elevator shafts, near restrooms, near stairwells or oth

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er similar locations. Position the unit where large supply of out

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door air is available for the unit inlet. Be sure to leave enough

space for the return air inlet access and access for cleaning and

maintenance. Units located on the same floor should have a mini

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mum of 6 ft of clearance between condenser air openings. Units

located floor-to-floor should have a minimum of 10 ft between

units to prevent recirculation of conditioned air. DO NOT locate

units where they will recirculate conditioned air. This will cause

increased head pressure which can cause units to trip on high pres

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sure. See Fig. 4 for recommended unit clearances.

Fig. 4 — 

Unit Clearances

Either provide inlet filters to protect the coils, or locate the unit in

an  area free from airborne  dirt  or other foreign material which

could clog the coils.

The units are designed to pass through most 36-in. door openings.
POSITIONING THE 09XC UNIT
Refer to Fig. 4 for typical service clearances. To suspend the unit,

use  4,  field-supplied, 

1

2

-in.  diameter  (or  larger)  threaded  rods.

Mount 2 heavy channels under the entire width of the unit, allow

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ing them to protrude beyond the width of the unit so that support

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ing rods can be installed on the channel ends. Attach minimum 

1

2

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in. threaded supporting rods (field-supplied) to channels through a

rubber or spring isolator. See Fig. 5.

DO NOT use rods smaller than 

1

2

-in. diameter. Smaller rods may

not be strong enough to support the unit. Rods must be securely

anchored in ceiling joists.

Use a double hex nut when attaching hanger rods to brackets. A

single nut could loosen from vibration of the unit.

Before sliding unit into final position, check for clearance to ac

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cess panels and service area to install piping. 

Fig. 5 — 

Threaded Rod Installed in Bracket

Step 3 — Complete Refrigerant Piping

GENERAL
All field leak and pressure testing should be done in accordance

with local code requirements. If a local code does not exist, use

ASHRAE (American Society of Heating, Refrigerating and Air-

Conditioning Engineers) Standard 15, Safety Code for Mechani

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cal Refrigeration.

For leak testing procedures, refer to the Carrier ‘‘Refrigerant Ser

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vice Techniques’’ book, Form SFT-01.

SPREADER BAR

SUPPORTS
UNDER PALLET

NOTE: Dimensions are in inches.

24 (TYP)

36

36

09XC
UNIT

BRACKET*

DOUBLE HEX NUT*
FIELD SUPPLIED

WASHER*

RUBBER
ISOLATOR*

PROTRUDING
CHANNEL END*

1/2" THREADED
ROD*

*Field supplied.

Summary of Contents for Omnizone 09XC06

Page 1: ...des Wear safety glasses and work gloves WARNING Electrical shock can cause personal injury and death Shut off all power to this equipment during installation There may be more than one disconnect switch Tag all disconnect locations to alert others not to restore power until work is completed CAUTION Use care in handling rigging and setting bulky equipment Personal injury could result DANGER DO NOT...

Page 2: ...mbi nation is not recommended See Application Data literature for more information on condenser combinations Fig 1 Base Unit Dimensions 09XC06 24 UNIT 50XCR CONDENSER QUANTITY 09XC SIZE 06 08 12 14 16 24 06 1 08 1 12 1 14 1 16 1 24 1 UNIT 09XC WIDTH HEIGHT DEPTH CONDENSER INLET LIQUID OUTLET CONDENSER DISCHARGE DUCT BLOWER OPENING COND RETURN DUCT COND INLET DIAMETER OD LIQUID OUTLET DIAMETER OD A...

Page 3: ...BK85 Motor Pulley Type 1VP44 1VP34 1VP34 1VP34 1VL34 1VP50 Std HP 1 1 5 2 2 3 0 5 HP Range 1 1 5 1 5 2 2 3 2 3 3 5 5 7 5 Fan Shaft Size in 1 1 1 1 1875 1 4375 1 4375 Motor Shaft Size in 0 875 0 875 0 875 0 875 1 125 1 125 Center Distance in 27 1 27 1 29 8 29 8 29 8 35 1 CONDENSER COIL 3 8 in OD Enhanced Copper Tube Aluminum Fins Quantity Rows Fin in 6 16W 6 16W 6 16W 6 16W 5 16 6 16 Fin Block Size...

Page 4: ...4 Unit Clearances Either provide inlet filters to protect the coils or locate the unit in an area free from airborne dirt or other foreign material which could clog the coils The units are designed to pass through most 36 in door openings POSITIONING THE 09XC UNIT Refer to Fig 4 for typical service clearances To suspend the unit use 4 field supplied 1 2 in diameter or larger threaded rods Mount 2 ...

Page 5: ...iping If tubing size is other than unit connection sizes use adapter fittings Refer to 50XCR or other compressor bearing unit base unit in stallation instructions to determine refrigerant charge adjustment for remote and special piping applications NOTE When installing 09XC units in systems add charge for other components i e filter drier moisture indicator etc to de termine system charge quantity...

Page 6: ... HG LIQ HG LIQ HG LIQ HG LIQ HG LIQ 06 1 5 8 1 2 7 8 1 2 7 8 1 2 7 8 5 8 7 8 5 8 08 1 5 8 1 2 7 8 1 2 7 8 1 2 7 8 5 8 7 8 5 8 12 1 7 8 5 8 7 8 5 8 11 8 5 8 11 8 5 8 11 8 5 8 14 1 7 8 5 8 7 8 5 8 11 8 5 8 11 8 5 8 11 8 5 8 16 1 11 8 5 8 11 8 5 8 11 8 5 8 13 8 7 8 13 8 7 8 24 1 11 8 5 8 11 8 5 8 13 8 7 8 13 8 7 8 13 8 7 8 HG Hot Gas Refrigerant Discharge LIQ Liquid UNIT 09XC A B C D E F G 06 24 111 ...

Page 7: ...eld supplied wire nuts to make the connections to the terminal strip in the control box For field con trol connections all wiring enters the unit through a factory punched access hole on the right side of the unit See Fig 1 Table 4 Fan Electrical Data LEGEND NOTES 1 In compliance with NEC requirements for multimotor and combina tion load equipment NEC Articles 430 and 440 the overcurrent protectiv...

Page 8: ...eter by scrolling to that parameter and press ing EDIT 5 Select the New Value then press SAVE Table 5 Low Ambient Operation Parameters Check Operation of Condenser Fan Motor Controls and Rotation of Fans Rotation should be clockwise as viewed from belt access panel Adjust Fan Speed The 09XC units are belt driven condenser units and allow for a wide range of inlet static and condenser airflow requi...

Page 9: ...69 1 27 1018 1 43 1066 1 60 2600 577 0 40 644 0 51 708 0 62 767 0 75 824 0 89 878 1 03 930 1 18 980 1 34 1029 1 50 1075 1 67 2700 599 0 45 664 0 56 725 0 68 783 0 81 839 0 95 892 1 09 943 1 25 992 1 41 1039 1 57 1085 1 75 2800 621 0 50 684 0 61 744 0 74 800 0 87 854 1 01 906 1 16 956 1 32 1004 1 48 1050 1 65 1095 1 83 2900 644 0 56 704 0 67 762 0 80 817 0 94 870 1 08 920 1 23 969 1 39 1016 1 56 10...

Page 10: ...684 0 61 744 0 74 800 0 87 854 1 01 906 1 16 956 1 32 1004 1 48 2950 655 0 58 714 0 71 771 0 83 826 0 97 878 1 12 928 1 27 976 1 43 1023 1 60 3100 688 0 68 745 0 80 799 0 94 852 1 08 902 1 23 950 1 39 997 1 55 1042 1 72 3250 721 0 78 776 0 91 828 1 05 878 1 20 927 1 36 973 1 52 1019 1 69 1063 1 86 3400 755 0 89 807 1 03 857 1 18 905 1 33 952 1 49 997 1 66 1041 1 83 3550 788 1 02 838 1 16 886 1 31 ...

Page 11: ... 5300 503 0 88 552 1 04 597 1 20 640 1 37 680 1 54 719 1 72 757 1 90 793 2 10 5500 522 0 99 569 1 15 613 1 32 654 1 49 694 1 66 732 1 85 769 2 04 804 2 23 5700 541 1 10 587 1 27 629 1 44 670 1 62 708 1 80 745 1 98 781 2 18 816 2 38 5900 560 1 22 604 1 39 646 1 57 685 1 75 722 1 94 758 2 13 794 2 33 828 2 53 6100 578 1 35 622 1 53 662 1 71 700 1 90 737 2 09 772 2 29 807 2 49 840 2 70 6300 597 1 48 ...

Page 12: ...PM BHP 6000 496 1 03 533 1 17 570 1 36 608 1 58 646 1 82 683 2 06 719 2 31 755 2 56 6250 517 1 17 552 1 31 588 1 50 624 1 72 660 1 97 696 2 22 732 2 48 766 2 74 6500 537 1 31 571 1 46 605 1 65 640 1 88 675 2 13 710 2 39 744 2 66 778 2 93 6750 558 1 47 590 1 62 623 1 81 657 2 05 691 2 30 724 2 57 757 2 85 7000 579 1 64 610 1 79 642 1 99 674 2 23 707 2 49 739 2 76 7250 599 1 82 629 1 98 660 2 18 691...

Page 13: ... 853 3 71 883 3 95 7750 588 1 99 629 2 22 667 2 45 704 2 68 739 2 92 772 3 16 804 3 40 836 3 64 866 3 89 895 4 14 8000 607 2 15 646 2 38 684 2 62 720 2 86 754 3 10 787 3 34 818 3 59 849 3 83 878 4 08 907 4 33 8250 626 2 32 664 2 56 701 2 80 736 3 04 769 3 28 801 3 53 832 3 78 862 4 03 891 4 28 920 4 53 8500 645 2 50 682 2 74 718 2 98 752 3 23 784 3 48 816 3 73 846 3 98 876 4 23 905 4 48 933 4 74 8...

Page 14: ... mounting bracket Do not loosen fan motor mounting bracket from unit 3 Loosen movable pulley flange setscrew Fig 7 CFM ESP in wg 0 00 0 10 0 20 0 30 0 40 0 50 0 60 0 70 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 8 500 613 2 20 657 2 54 698 2 87 737 3 22 773 3 56 808 3 91 841 4 27 873 4 63 8 800 634 2 45 677 2 79 717 3 14 755 3 49 790 3 85 824 4 21 857 4 58 889 4 95 9 100 656 2...

Page 15: ...an wheels 4 Remove the shaft through the access panel on either side of the unit 5 Remove the fan cut off plate in the fan discharge 6 Remove the fan wheel through the fan discharge opening 7 Replace the wheel and reverse Steps 1 5 above Fan Bearing Replacement If a fan bearing fails replace it as follows 1 Shut off unit power supply Lock out power supply and tag disconnect locations 2 Remove belt...

Page 16: ...30V 0 50 1 8 2 2 1 1 0 9 0 75 2 5 2 6 1 3 1 0 1 00 3 4 3 0 1 5 1 1 1 50 4 6 4 2 2 1 1 6 2 00 6 0 5 6 2 8 2 1 3 00 9 2 8 6 4 3 3 4 5 00 14 5 13 6 6 8 5 4 7 50 21 5 19 4 9 7 7 5 10 00 28 0 12 6 10 1 PROBLEM POSSIBLE CAUSE CORRECTION PROCEDURE Unit will not Start Loss of unit power Check power source Check fuses circuit breakers disconnect switch Check electrical contacts Unit voltage not correct Che...

Page 17: ...e for at least 194 F 90 C when replacing factory wiring 4 Use copper conductors only 5 Wiring for field power supply must be rated at 165 F 75 C minimum LEGEND C Compressor Contactor DISC Disconnect GND Ground OFM Outdoor Fan Motor OFR Outdoor Fan Relay PRES Pressure Transducer TB Terminal Block VFD Variable Frequency Drive Terminal Block Connection Marked Terminal Unmarked Terminal Splice Factory...

Page 18: ...tly thermally protected 2 Three phase motors are protected under primary single phase conditions 3 Use conductors suitable for at least 194 F 90 C when replacing factory wiring 4 Use copper conductors only 5 Wiring for field power supply must be rated at 165 F 75 C minimum LEGEND C Compressor Contactor DISC Disconnect GND Ground OFM Outdoor Fan Motor OFR Outdoor Fan Relay PRES Pressure Transducer ...

Page 19: ...____ HAVE CONDENSER FANAND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENTAND DO THE FAN BELTS HAVE PROPER TENSION Y N _______ HAS CORRECT FAN ROTATION ON CONDENSER BEEN CONFIRMED Y N _______ ARE PROPERAIR FILTERS IN PLACE AND ARE FILTERS CLEAN Y N _______ VERIFY UNIT IS INSTALLED WITHIN LEVELING TOLERANCES Y N _______ CONTROLS HAVE CONTROL CONNECTIONS BEEN MADE AND CHECKED Y N _______ ARE ALL WIR...

Page 20: ...ST 15 MINUTES RUNNING TIME RECORD THE FOLLOWING MEASUREMENTS COMPRESSORAMPS NOTES _______________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ ______________________________________...

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