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16

SYSTEM 

SETUP

INSTALL

01/01/10

Display order = MM/DD/YY 

Setting order = DD, MM, then YY

UNITS DEG

°F

°F or °C

Sets economizer controller in degrees Fahrenheit or Celsius.

EQUIPMENT

CONV

Conventional or HP

Always set to CONV even for heat pump.

AUX2 I

W

W required for 

2-speed mode

Always set to W.

FAN TYPE

2-speed

1-speed/2-speed

Sets the economizer controller to the number of unit fan speeds. 

      Fan Type options:

        1 Speed units

        2 speed units

    *2 speed units: 1 for heat and 1 for cool

    *3 speed units: 1 for heat and 2 for cool

* These Fan Type (speed) settings are for future use only. Do not use for 3-speed LC units.

FAN cfm

5000 cfm

100 to 15000 cfm; 

increment by 100

UNIT DESIGN AIRFLOW (CFM)

Enter ONLY if using DCVCAL ENA = AUTO

AUX OUT

NONE

NONE

ERV

EXH2

SYS

• NONE = not configured (output is not used)

• ERV = Energy Recovery Ventilation

• EXH2 = second damper position relay closure for second exhaust fan

• SYS = use output as an alarm signal

OCC

INPUT

INPUT or ALWAYS

Always set to INPUT.

ADVANCED

SETUP

MA LO SET

45°F (7°C)

35°F to 55°F

(2°C to 12°C); 

incremented by 1°

MIXED AIR TEMPERATURE LOW LIMIT

Temperature to achieve Freeze Protection (close damper and alarm if temperature 

falls below setup value).

FREEZE POS

CLO

CLO or MIN

FREEZE PROTECTION DAMPER POSITION

Damper position when freeze protection is active

CLO = closed

MIN = MIN POS or VENTMIN

CO2 ZERO

0 ppm

0 to 500 ppm; 

Increment by 10

CO

2

 ppm level to match CO

2

 sensor start level.

CO2 SPAN

2000 ppm

1000 to 3000 ppm; 

Increment by 10

CO

2

 ppm span to match CO

2

 sensor.

STG3 DLY

2.0h

0 min, 5 min, 15 min, 

then 15 min intervals. 

Up to 4h or OFF

COOLING STAGE 3 DELAY

Delay after stage 2 for cool has been active. Turns on second stage of cooling when 

economizer is first stage and mechanical cooling is second. Allows three stages of 

cooling, 1 economizer and 2 mechanical.

OFF = no Stage 3 cooling

SD DMPR POS

CLO

CLO or OPN

Function NOT AVAILABLE with 2-speed mode

Indicates shutdown signal from space thermostat or unitary controller. When 

controller receives 24 vac input on the SD terminal in conventional mode, the OA 

damper will open if programmed for OPN and OA damper will close if programmed 

for CLO. All other controls, e.g., fans, etc. will shut off.

DCVCAL ENA

MAN

MAN (manual) AUTO

Turns on the DCV automatic control of the dampers. Resets ventilation based on the 

RA, OA, and MA sensor conditions. Requires all 3 RA, OA, and MA sensors.

For single speed units only.

MAT T CAL

0.0°F (or °C)

±2.5°F (±1.4°C)

MIXED AIR TEMPERATURE CALIBRATION

Allows for the operator to adjust for an out of calibration mixed air temperature (MAT) 

sensor.

OA T CAL

0.0°F (or °C)

±2.5°F (±1.4°C)

OUTSIDE AIR TEMPERATURE CALIBRATION

Allows for the operator to adjust for an out of calibration outside air temperature 

(OAT) sensor.

OA H CAL

0% RH

±10% RH

OUTSIDE AIR HUMIDITY CALIBRATION

Allows for the operator to adjust for an out of calibration outside air enthalpy sensor.

RA T CAL

2.0°F (or °C)

±2.5°F (±1.4°C)

RETURN AIR TEMPERATURE CALIBRATION

Allows for the operator to adjust for an out of calibration return air temperature (RA) 

sensor.

RA H CAL

0% RH

±10% RH

RETURN AIR HUMIDITY CALIBRATION

Allows for the operator to adjust for an out of calibration return air enthalpy sensor.

DA T CAL

0.0°F (or °C)

±2.5°F (±1.4°C)

DISCHARGE AIR TEMPERATURE CALIBRATION

Allows for the operator to adjust for an out of calibration discharge air temperature 

(DAT) sensor.

2SP FAN DELAY

5 minutes

0 to 20 minutes in 1 

minute increments

TIME DELAY ON SECOND STAGE ECONOMIZING

While in the Economizing mode, this is the delay between thermostat Y2

call and Y1-O output to mechanical cooling stage, to allow high speed fan

operation to attempt to cool space first.

CHECKOUT

DAMPER VMIN-HS

n/a

n/a

Positions OA damper to VMIN High Speed position

DAMPER VMAX-HS

n/a

n/a

Positions OA damper to VMAX High Speed position

DAMPER OPEN

n/a

n/a

Position OA damper to the full open position.

Exhaust fan contacts enable during the DAMPER OPEN test. Make sure to pause in 

the mode to allow exhaust contacts to energize due to the delay in the system.

DAMPER CLOSE

n/a

n/a

Positions damper to the fully closed position.

CONNECT 

Y1-O

n/a

n/a

Closes the Y1-O relay (Y1-O).

CONNECT 

Y2-O

n/a

n/a

Closes the Y2-O relay (Y2-O).

CONNECT AUX1O

n/a

n/a

Energizes the AUX1O output. If Aux setting is:

• NONE—no action taken

• ERV—24 vac out. Turns on or signals an ERV that the conditions

are not good for economizing but are for ERV operation.

3

• SYS—24 vac out. Issues a system alarm.

Table 9 — Menu Structure

(cont) 

MENU

PARAMETER

PARAMETER

DEFAULT

VALUE

PARAMETER

RANGE AND 

INCREMENT

2

NOTES

Summary of Contents for CRECOMZR085A00

Page 1: ...autions in the literature tags and labels attached to the unit and other safety precautions that may apply Follow all safety codes including ANSI American National Standards Institute Z223 1 Wear safety glasses and work gloves Use quenching cloth for unbrazing operations Have fire extinguisher available for all brazing operations It is important to recognize safety information This is the safety a...

Page 2: ...BDCIOX005A00 is an accessory that contains both 33ZCSENS CO2 and 33ZCASPCO2 accessories NOTE Dry Bub sensor HH79AH001 is included in the kit Dry Bulb sen sor HH79ZZ007 can be used as a replacement part CAUTION PERSONAL INJURY HAZARD Failure to follow this caution can result in personal injury and damage to the unit Cover the duct opening as a precaution so objects cannot fall into the return duct ...

Page 3: ...e ID inside dimension of the panel with the ID of the economizer then attach using pro vided screws See Fig 4 7 If the EconoMi er X system will be operating with an enthalpy outside air sensor remove the factory installed HH79AH001 dry bulb sensor from the front face of the economizer see Fig 1 and install the accessory enthalpy sensor HH57AC081 in the same location Connect the 2 wire gray harness...

Page 4: ...ign with top holes on O A panel Fasten with provided sheet metal screws See Fig 6 10 Install the O A hood to the O A panel over the EconoMi er assembly Use screws provided See Fig 6 11 Attach R A blank off panel See Fig 7 Grommet must be installed before duct work is installed 12 Attach the O A hood assembly to the OA panel with included screws See Fig 6 13 Install provided barometric relief hood ...

Page 5: ...ECON plug currently connected to the Unit Control Board UCB See Fig 11 16 Connect the 12 pin female ECON plug removed from the UCB to the 12 pin male plug from the controller harness Refer to Fig 12 and wiring diagram on page 7 17 Connect the 12 pin female plug from the controller harness to ECON on the UCB Refer to Fig 13 and wiring diagram on page 7 Fig 9 Typical Indoor Fan Motor Access Panel Lo...

Page 6: ... holes See Fig 16 Connect one of the 2 green wire harnesses into the HH79AH001 sensor and then connect the green wires to the orange and brown wires routed from the control See Fig 17 23 The supply air temperature sensor may look like an eyelet terminal with wires running to it HH79ZZ007 The sensor is located on the crimp end and is sealed from moisture Mount the supply air temperature sensor prov...

Page 7: ...Economizer Wiring Diagram To Control Box ORG BRN Bundle these connections into the corner post with wire tie GRN GRN W7220 SAT Sensor Ref To Control Box ORG BRN GRN GRN W7220 Ring Terminal Ref PL6 Ref Bundle these connections into the corner post with wire tie PNK VIO VIO PNK ...

Page 8: ...etpoints the outside air can be used for free cooling When any of these is above the setpoint free cooling will not be available Figure 22 shows the enthalpy boundaries in the W7220 controller There are 5 enthalpy boundaries setpoints ES1 thru ES5 which are defined by dry bulb temperature enthalpy and dew point ES3 is the default setting See Fig 22 Single Enthalpy and Dual En thalpy High Limit Cur...

Page 9: ...RVE TEMP DRY BULB F TEMP DEWPOINT F ENTHALPY btu lb da POINT P1 POINT P2 TEMP F HUMIDITY RH TEMP F HUMIDITY RH ES1 80 60 28 0 80 36 8 66 3 80 1 ES2 75 57 26 0 75 39 6 63 3 80 0 ES3 70 54 24 0 70 42 3 59 7 81 4 ES4 65 51 22 0 65 44 8 55 7 84 2 ES5 60 48 20 0 60 46 9 51 3 88 5 HL 86 66 32 4 86 38 9 72 4 80 3 ...

Page 10: ...el the Fixed Enthalpy limit value shall be set to the enthalpy value at 75 F and 50 relative humidity As an example at approximately 6 000 foot elevation the fixed enthalpy limit is approximately 30 7 Btu lb LEGEND Demand Controlled Ventilation Refer to Fig 17 for EconoMi er X wiring DCV instructions if demand controlled ventilation CO2 sensor is used The CO2 sensor will wire into the blue and bla...

Page 11: ...le to some codes is an annunciator light visible by service personnel See Fig 25 and 26 for typical wiring to the controller Refer to codes for proper labeling of light Fig 25 Thermostat Wired For Remote FDD Fig 26 Annunciator Light Wired for Remote FDD C R AUX2 1 OCC E GND EXH1 AUX1 0 Y2 I Y2 O Y1 I Y1 O C R W7220 ECONOMIZER U1 U1 R Rc C A L A FURNACE AIR HANDLER OR RTU TH8321R OR TH8321WF SUB BA...

Page 12: ...the current menu parameter 10 Press the Menu Up Exit button to return to the previous menu Programming the W7220 Controller The next several pages detail the different status displays set points setup and alarms available on the controller The list below and Table 8 summarize the inputs required for a standard application with a single outside air sensor NOTE Instead of setting the SETPOINTS you c...

Page 13: ...o 1 speed Table 8 Standard W7220 Controller Configuration CONTROLLER MENU ITEM FOR SINGLE SPEED UNIT FOR 2 SPEED UNIT NOTE DEFAULT SET TO DEFAULT SET TO SET POINTS MAT SET 53 F 38 F to 70 F 53 F 38 F to 70 F LOW T LOCK 32 F 45 F to 80 F 32 F 45 F to 80 F DRYBLB SET 63 F 48 F to 80 F 63 F 48 F to 80 F Only displayed if using single DB OA sensor ENTH CURVE ES3 ES1 to ES5 ES3 ES1 to ES5 Only displaye...

Page 14: ...if sensor sends invalid value short or out of range OA HUM _ _ 0 to 100 OUTSIDE AIR RELATIVE HUMIDITY Displays measured value of outdoor humidity from OA sensor Displays __ if not connected short or out of range RA TEMP _ _ _ F or C 0 F to 140 F 18 C to 60 C RETURN AIR TEMPERATURE Displays measured value of return air temperature from RAT sensor Displays _ _ _ if sensor sends invalid value if not ...

Page 15: ...T LOW SPEED Displays only if a CO2 sensor is connected Used for Vbz ventilation max cfm set point Displays 2 to 10 V if 3 sensors RA OA and MA In AUTO mode dampers controlled by cfm VENTMAX M 5 4V 2 to 10 vdc DCV MAXIMUM DAMPER POSITION AT MEDIUM SPEED Only displays if unit is set for 3 speed with 1 heat and 2 cool Set for HEATING ventilation VENTMAX H 4 4V 2 to 10 vdc DCV MAXIMUM DAMPER POSITION ...

Page 16: ...g fans etc will shut off DCVCAL ENA MAN MAN manual AUTO Turns on the DCV automatic control of the dampers Resets ventilation based on the RA OA and MA sensor conditions Requires all 3 RA OA and MA sensors For single speed units only MAT T CAL 0 0 F or C 2 5 F 1 4 C MIXED AIR TEMPERATURE CALIBRATION Allows for the operator to adjust for an out of calibration mixed air temperature MAT sensor OA T CA...

Page 17: ...nected check wiring then replace sensor if the alarm continues OA SENS T ERR n a n a OUTSIDE AIR TEMPERATURE SENSOR ERROR Outdoor air temperature sensor has failed or become disconnected check wiring OAT sensor connected at input terminals OAT then replace if the alarm continues OA SYLK SENS ERR n a n a OUTSIDE AIR ENTHALPY SENSOR ERROR OAT sensor connected on S bus DA T SENS ERR n a n a DISCHARGE...

Page 18: ...rt cycle the compressors Table 10 Economizer Module Left Hand Terminal Blocks LABEL TYPE DESCRIPTION Top Left Terminal Block MAT MAT 20k NTC and COM Mixed Air Temperature Sensor Polarity insensitive connections OAT OAT 20k NTC and COM Outdoor Air Temperature Sensor Polarity insensitive connection S BUS S BUS S BUS Sylk Bus Enthalpy Control Sensor Polarity insensitive connection Bottom Left Termina...

Page 19: ...ontrol will call for compressor operation Dampers will modulate to maintain MAT at set point concurrent with Compressor 1 operation The Low T Lock setting default 32 F will lock out compressor operation when outside air temperature is below setpoint When space temperature demand is satisfied thermostat Y1 opens the dampers will return to Minimum Damper position if indoor fan is running or fully cl...

Page 20: ...nput a limited offset in temperature and humidity for each sensor that is connected to the economizer Can I go back to factory defaults and start over Under the SYSTEM SETUP menu you can change the set points to the factory defaults Will I be able to see the LCD screen when it is in the unit The LCD screen has a backlight that is always illuminated What is a good set point for the Mixed Air Temper...

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