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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. IIK-CRCNDOVR-01

Printed in U.S.A.

Form IIK-CRCNDOVR-01

Pg 1 

8-16

Replaces: New

Installation Instructions

Part No. CRCNDOVR003A00

SAFETY CONSIDERATIONS

Installation, start-up, and servicing of air-conditioning

equipment can be hazardous due to system pressures and elec-

trical components, and equipment location (roofs, elevated

structures, etc.). Only trained and qualified service personnel

should install, repair, or service air-conditioning equipment.

Untrained personnel can perform the basic maintenance func-

tions. All other operations should be performed by trained service

personnel. When working on air-conditioning equipment, ob-

serve precautions in the literature and on tags, stickers, and labels

attached to the unit, and other safety precautions that may apply.
• Follow all safety codes. 

• Wear safety glasses and work gloves.

• Utilize Lockout/Tagout procedures.

• Use care in handling and installing this accessory.

Recognize safety information. This is the safety-alert sym-

bol 

. When you see this symbol on the unit and in instruc-

tions or manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety-alert symbol.

DANGER identifies the most serious hazards which 

will

 result

in severe personal injury or death. WARNING signifies a haz-

ard which 

could

 result in personal injury or death. CAUTION

is used to identify unsafe practices which 

may

 result in minor

personal injury or product and property damage. NOTE is used

to highlight suggestions which 

will

 result in enhanced installa-

tion, reliability, or operation.

INTRODUCTION

The condensate overflow switch accessory kit includes an

electronic controller and sensor for use in 3-15 ton light com-

mercial rooftop units. The sensor can be used in downflow or

side discharge units. The control module is wired to turn off the

compressor(s) after 10 seconds of constant water contact if the

drain trap becomes plugged. It requires 5 minutes to reset after

the water has cleared. See Table 1 for control logic.

PRE-INSTALLATION

Remove accessory packaging and inspect shipment for

damage. See Table 2 for kit contents. File claim with shipping

company if accessory is damaged. Verify unit is level and ad-

just if necessary. See Table 3 for model usage.

With all Carrier direct digital controls (DDC) such as RTU

Open, PremierLink™, 

Comfort

Link, and SystemVu™ con-

trols, no alarms or alerts will be initiated based on this conden-

sate overflow switch. In the event of a condensate overflow sit-

uation, compressors will shut down, any supply fans will con-

tinue operation, and no alarms will be communicated via the

unit controller to any connected networks.

Table 1 — Control Logic

Table 2 — Accessory Kit Contents

Table 3 — Model Usage

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury and/or death.

Before beginning any modification, be certain that the

main-line electrical disconnect switch is in the OFF posi-

tion. Close the main gas supply shutoff valve. Tag discon-

nect switch and gas valve with suitable warning labels.

POWER

SENSOR

RELAYS

LIGHT

OFF

DRY

OPEN

OFF

OFF

WET

OPEN

OFF

ON

DRY

CLOSED

OFF

ON

WET

OPEN

ON

ON

DRY TO WET

OPEN AT 10 SEC.

ON AT 10 SEC.

ON

WET TO DRY

CLOSED AT 5 MIN.

OFF AT 5 MIN.

ON

DISCONNECTED

OPEN

BLINKS

ITEM

DESCRIPTION

QTY

PART NUMBER

1

INSTRUCTIONS

1

IIK-CRCNDOVR-01 

2

CONTROLLER, CONDENSATE

1

HL39ZZ008

3

SCREWS, #6 x 3/8"

2

AC41AB080

4

SENSOR, 90" CONDENSATE

1

HL39ZZ009

5

BRACKET

1

48TM503400

6

SCREWS, BRACKET, #10 x 5/8"

2

AL48AM217

7

TIES, WIRE

10

Field Supplied

ACCESSORY PART 

NUMBER USAGE

MODEL

SIZE

CRCNDOVR003A00

48/50HC

04-14

48/50KC

04-06

48/50TC

04-16

48/50LC

04-12

50HCQ

04-12

50KCQ

04-06

50TCQ

04-14

580J/558J

04-16

581J/551J

04-14

582J/559J

04-06

547J

04-06

548J

04-14

549J

04-12

RGH/RAH

036-150

RGS/RAS

036-180

RGX/RAX

036-060

RHH

036-120

RHS

036-150

RHX

036-060

WARNING

To avoid the possibility of electrical shock, open all dis-

connects before installing or servicing this accessory.

Small Rooftop Units

 Accessory Condensate Overflow Switch

3 to 15 Tons

50/60 Hz

Summary of Contents for CRCNDOVR003A00

Page 1: ...the compressor s after 10 seconds of constant water contact if the drain trap becomes plugged It requires 5 minutes to reset after the water has cleared See Table 1 for control logic PRE INSTALLATION Remove accessory packaging and inspect shipment for damage See Table 2 for kit contents File claim with shipping company if accessory is damaged Verify unit is level and ad just if necessary See Table...

Page 2: ... to BLU Cond 1 In wire from controller Connect BLU Cond 1 Out wire from controller to open terminal on C1 coil See Fig 3 2 The 2 extra ORN wires should be tied back Step 3 For DUAL Compressor Units 1 Remove wire from C1 coil and connect to BLU Cond 1 In wire from controller Connect BLU Cond 1 Out wire from controller to open terminal on C1 coil See Fig 4 2 Remove wire from C2 coil and connect to O...

Page 3: ...sten to indoor coil bracket using 2 Item 6 screws See Fig 8 and 9 5 Remove wire ties holding economizer wire harness Place indoor coil bracket back into slot in condensate pan as shown in Fig 9 and pass sensor wire into blower com partment Leave excess wire in blower compartment for later connection 6 Run wire harness through U slot while placing indoor coil bracket back into position See Fig 10 R...

Page 4: ...4 Fig 5 Sensor Wire Connection ...

Page 5: ...5 Fig 6 Filters and Filter Rack Fig 7 Indoor Coil Bracket INDOOR COIL BRACKET ...

Page 6: ...6 Fig 8 Sensor and Bracket CORRECT INSTALLATION CORRECT INSTALLATION INCORRECT INSTALLATION Fig 9 Bracket Installation ...

Page 7: ...7 REFERENCE VIEWS Fig 10 Wire Harness ...

Page 8: ...t to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No IIK CRCNDOVR 01 Printed in U S A Form IIK CRCNDOVR 01 Pg 8 8 16A 8 16 Replaces New Carrier Corporation 2016 ...

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