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2 is selected, 72 F actual will read 74 F. If set point is 72 F, the
room will control to an actual temperature of 70 F which will
be displayed and acted upon as if it were 72 F. The effect is that
a positive number selection will make the room temperature
lower and vice versa. The Light Commercial Thermidistat is
calibrated within an accuracy of plus or minus 1 degree when
shipped from the factory, so this adjustment will provide the
best accuracy when set to 0.
TO SELECT:

1. Enter Configuration mode. Use up and down set point

buttons to make small display (now flashing) indicate 13.

2. Press SET TIME/TEMP button once to flash large display.
3. Use up or down set point buttons to move between –5,

–4, –3, –2, –1, 0, 1, 2, 3, 4, or 5 on large display. Factory
default is 0.

4. Press SET TIME/TEMP button again to flash small

upper display for selection of another option, or press
HOLD End to exit Configuration mode.

Option 14 — Heat/Cool Deadband Adjustment — This op-
tion selects the minimum difference between heating and cool-
ing set points. A larger difference saves energy and a smaller
difference decreases temperature difference between heating
and cooling. Factory default is 2, which means cooling set
point must be a minimum of 2 degrees above heating set point.
An attempt to move them closer will result in one “pushing”
the other to maintain the required difference.

Depending on set points, moving deadband closer than

2 degrees may result in regular cycling between heat and cool
when AUTO mode is selected. However, this cycling cannot
occur more often than 1 transition every 10 minutes. The sys-
tem has a built-in requirement that it cannot switch between
heat and cool without a 10-minute “off” time between the 2
operations. Specifically, to switch from one mode to the other,
there must be no demand for the old mode and a demand for
the new mode, and this must exist continually for 10 minutes
before transition to the new mode will occur.
TO SELECT:

1. Enter Configuration mode if not already there. Use up

and down set point buttons to make small display (now
flashing) indicate 14.

2. Press SET TIME/TEMP button once to flash large

display.

3. Use up or down set point buttons to move between 0, 1, 2,

3, 4, 5, or 6 on large display. Factory default is 2.

4. Press SET TIME/TEMP button again to flash small

upper display for selection of another option, or press
HOLD End to exit Configuration mode.

Option 21 — Keyboard Lock — This option allows the
installer to disable the thermostat from being changed.
TO SELECT:

1. Enter Configuration mode. Use up and down set point

buttons to make small display (now flashing) indicate 21.

2. Press SET TIME/TEMP button once to flash large

display.

3. Use up and down set point buttons to move between OF

and ON on large display. Factory default is OF, keyboard
is active.
NOTE: Once the keyboard is locked the building manag-
er can momentarily unlock the keyboard by pressing the
following keys sequentially, MODE, COPY PREVIOUS
DAY, SET TIME/TEMP, and HOLD End. The sequence
must be completed within a 5-second period, and the

keypad will be unlocked. The keypad will return to lock
once the keypad is idle for a 2-minute period or immedi-
ately if after exiting the Configuration mode.

4. Press SET TIME/TEMP button again to flash upper

small display for selection of another option, or press
HOLD End to exit Configuration mode.

Step 5 — Conduct Light Commercial Thermi-
distat Start-Up and Checkout — 

The Light Com-

mercial Thermidistat is designed with a built-in installer test
capability. It allows easy operation of equipment without
delays or set point adjustments to force heating or cooling. To
enable Installer Test mode, move DIP switch no. 4 to ON posi-
tion. To access this switch, open case as described in Step 2 —
Set DIP Switches. Use the tip of a small screwdriver to slide
switch no. 4 to ON position.

While in Installer Test mode, clock will display “InSt,” FAN

button will control fan, and MODE button will control heating
and cooling.
TO TEST FAN:
NOTE: In the Installer Test mode the fan operation is not
dependent on the occupied signal.

Fan button switches FAN icon between AUTO and ON.

While ON is displayed, G output will be on, turning fan on.
Allow up to 10 seconds after button is pressed for fan to turn on
and off. On all 3 through 12.5 ton RTUs the fan continues to
operate for a minimum of 30 seconds after G signal is
removed.
NOTE: In other than the Installer Test mode the fan will run
continuously during the occupied periods. If auto fan is
selected, the fan will come on with a heating or cooling call
during the unoccupied periods and run continuously during the
occupied periods. The fan icon AUTO will be lit if auto fan is
selected and ON will be lit when the fan is on.
TO TEST COOLING AND DEHUMIDIFICATION: 
Press MODE button until COOL icon turns on. Y1 cooling
begins within 10 seconds and remains on for 4 minutes. Two
minutes after Y1 comes on, the Y2 signal is energized for
2 minutes. At the end of 4-minute run, cooling stops and
MODE reverts to OFF. At any time during 4-minute run time,
cooling may be turned off by pressing MODE button until
OFF appears. While cooling is on, successive presses of
HUMIDITY button turns the dehumidify output on and off.
While this output is active, the “DEHUM” icon will be
energized.
TO TEST PRIMARY HEATING:
Press MODE button until HEAT icon turns on. W1 heating
begins within 10 seconds and remains on for 4 minutes. This
is the Recycling mode and if the outdoor temperature is below
the balance point it will also include first stage furnace or
electric heat in AC system, and heat pump heating in heat
pump system. W1 will be on for 2 minutes followed by second
stage W2 for 2 minutes. If the outdoor temperature is above the
balance point, this second stage call will energize first stage
furnace or electric heat in AC system and heat pump heating
in heat pump system. If the outdoor temperature is below
the balance point this second stage call will energize second
stage furnace or electric heat in AC system and heat pump
system. At the end of 4-minute run, heating stops, and MODE
reverts back to OFF. At any time during 4-minute run time,
heating may be turned off by pressing MODE button until
OFF appears. While heating is on, successive presses of
HUMIDITY button turn Occupied output on and off. While
this output is active, “OC” appears in cool set point display. 

Summary of Contents for COBRA 48HJ004-014

Page 1: ...in the literature tags and labels attached to the unit and other safety precautions that apply Verify that the power source supplied to the unit matches the voltages and amperages listed on the unit...

Page 2: ...ry section Assemble and install accessory roof curb in accordance with instructions shipped with curb See Fig 2A 4 Install insu lation cant strips roofing felt and counter flashing as shown Ductwork m...

Page 3: ...nnect duct work to unit Insulate and weatherproof all external ductwork joints and roof openings with counter flashing and mastic in accordance with applicable codes See Fig 5A and 5B for duct dimensi...

Page 4: ...de 7 Direction of airflow 8 Connector packages CRBTMPWR001A00 and 002A00 are for thru the curb type gas Packages CRBTMPWR003A00 and 004A00 are for thru the bottom type gas connections CONNECTOR PKG AC...

Page 5: ...ductwork to curb flanges of duct rest on curb 6 Service clearance 4 ft on each side 7 Direction of airflow 8 Connector packages CRBTMPWR001A00 and 2A00 are for thru the curb gas type Packages CRBTMPWR...

Page 6: ...f and overhangs Flue vent discharge must have a minimum horizontal clear ance of 4 ft from electric and gas meters gas regulators and gas relief equipment Minimum distance between unit and other elect...

Page 7: ...7 RIGHT SIDE REAR RIGHT SIDE FRONT LEFT SIDE FRONT LEFT SIDE Fig 5A Base Unit Dimensions COBRA Energy Recovery Unit 48 50HJ004 007 with 62AQ060 100...

Page 8: ...8 Fig 5A Base Unit Dimensions COBRA Energy Recovery Unit 48 50HJ004 007 with 62AQ060 100 cont...

Page 9: ...9 Fig 5B Base Unit Dimensions COBRA Energy Recovery Unit 48 50HJ008 014 with 62AQ200 300...

Page 10: ...10 Fig 5B Base Unit Dimensions COBRA Energy Recovery Unit 48 50HJ008 014 with 62AQ200 300 cont...

Page 11: ...jury if an electrical fault should occur This ground may consist of electrical wire connected to unit ground lug in control com partment or conduit approved for electrical ground when installed in acc...

Page 12: ...se average temperature in accordance with thermidistat installation instruc tions on page 30 Connect thermidistat wires to terminal board Route thermidistat cable or equivalent single leads of col ore...

Page 13: ...FUSE OR HACR BKR FLA LRA 48HJ004 208 230 1 60 STD NO 9 2 34 8 34 8 40 40 35 35 135 135 STD YES 9 2 40 8 40 8 45 45 41 41 140 140 208 230 3 60 STD NO 9 2 27 7 27 7 35 35 29 29 124 124 STD YES 9 2 33 7...

Page 14: ...7 20 14 63 007 10 6 20 9 25 15 63 008 13 8 25 0 25 24 63 009 16 8 28 7 30 27 63 STD YES 9 2 NONE 16 3 20 20 67 006 7 2 18 8 25 20 68 007 10 6 23 0 25 20 68 008 13 8 27 1 30 29 68 009 16 8 30 8 35 32...

Page 15: ...1 4 36 3 64 3 69 7 70 70 005 62 67 255 255 002 002 46 9 54 2 83 7 92 1 90 100 005 80 88 255 255 003 003 62 8 72 5 103 5 115 0 110 125 005 98 109 255 255 004 004 75 8 87 5 119 8 133 8 125 150 005 113 1...

Page 16: ...NONE 48 0 48 0 60 60 48 48 239 239 002 13 6 15 6 48 0 48 0 60 60 48 48 239 239 004 21 9 25 3 48 9 52 5 60 60 48 51 239 239 005 33 4 38 5 63 2 69 1 70 70 003 61 66 239 239 004 004 43 8 50 5 76 3 84 1...

Page 17: ...6 25 24 95 48HJ005 208 230 1 60 STD NO 15 1 50 3 50 3 60 60 51 51 199 199 STD YES 15 1 56 3 56 3 70 70 57 57 204 204 208 230 3 60 STD NO 15 1 37 6 37 6 45 45 39 39 166 166 STD YES 15 1 43 6 43 6 50 5...

Page 18: ...77 008 13 8 28 4 35 0 025 27 80 009 16 8 32 1 35 0 025 31 83 STD YES 15 1 NONE 19 2 20 0 23 80 006 7 2 22 2 30 0 23 81 007 10 6 26 4 30 0 23 81 008 13 8 30 5 35 0 025 32 82 009 16 8 34 2 40 0 025 35 8...

Page 19: ...67 4 67 4 80 80 68 68 281 281 002 23 5 27 1 67 4 67 4 80 80 004 68 68 281 281 003 31 4 36 3 70 6 76 0 80 80 005 69 74 281 281 002 002 46 9 54 2 90 0 98 4 90 100 005 87 95 281 281 003 003 62 8 72 5 10...

Page 20: ...0 260 004 005 55 2 63 8 92 6 103 2 100 110 003 88 97 260 260 STD YES 15 1 NONE 53 9 53 9 60 60 55 55 265 265 002 13 6 15 6 53 9 53 9 60 60 55 55 265 265 004 21 9 25 3 55 7 59 3 70 70 002 55 58 265 265...

Page 21: ...21 9 63 2 70 69 391 HIGH STATIC YES 21 9 69 2 80 75 395 460 3 60 STD NO 10 2 29 4 35 32 184 STD YES 10 2 32 1 35 34 186 HIGH STATIC NO 10 2 30 8 35 34 197 HIGH STATIC YES 10 2 33 5 35 36 199 48HJ009...

Page 22: ...197 0 HIGH STATIC YES 10 2 NONE 33 5 35 0 36 0 198 0 016 16 7 39 6 45 0 006 39 0 199 0 013 19 8 43 5 45 0 006 42 0 199 0 014 33 4 60 5 70 0 008 58 0 199 0 015 39 7 68 3 70 0 008 65 0 199 0 014 016 50...

Page 23: ...5 150 165 493 493 010 012 104 2 120 3 175 7 165 1 200 200 168 186 493 493 460 3 60 STD NO 10 2 NONE 35 1 40 0 38 0 233 0 016 16 7 37 5 40 0 011 38 0 234 0 013 19 8 41 4 45 0 011 40 0 234 0 015 39 7 66...

Page 24: ...8 71 1 80 78 445 HIGH STATIC YES 29 8 77 1 80 84 449 460 3 60 STD NO 15 8 35 0 40 38 211 STD YES 15 8 37 7 40 41 213 HIGH STATIC NO 15 8 36 4 40 40 224 HIGH STATIC YES 15 8 39 1 45 43 226 48HJ009 208...

Page 25: ...24 0 HIGH STATIC YES 15 8 NONE 39 1 45 0 43 0 225 0 016 16 7 47 9 60 0 006 45 0 226 0 013 19 8 51 8 60 0 006 49 0 226 0 014 33 4 68 8 80 0 008 65 0 226 0 015 39 7 76 6 90 0 008 72 0 226 0 014 016 50 2...

Page 26: ...200 159 174 547 547 010 012 104 2 120 3 184 2 173 6 200 200 177 195 547 547 460 3 60 STD NO 15 8 NONE 40 7 45 0 44 0 260 0 016 16 7 45 8 60 0 011 44 0 261 0 013 19 8 49 7 60 0 011 47 0 261 0 014 33 4...

Page 27: ...mpressor IFC Indoor Fan Contactor NEC National Electrical Code TB Terminal Block 208 230 1 60 208 230 3 60 460 3 60 SIZE 007 ONLY 575 3 60 SIZE 007 ONLY 208 230 3 60 575 3 60 460 3 60 SIZES 004 006 20...

Page 28: ...ews along the top as shown in Fig 11 Step 10 Mount the Barometric Relief Damper The hood kit supplied with the energy recovery section is needed to complete this installation The exhaust air hood that...

Page 29: ...thermostat set at 55 F which locks out mechanical cooling on the RTU rooftop unit and the energy recovery section compressor If this feature is not desirable the rooftop unit s compressor can be allow...

Page 30: ...unted Close to a window on an outside wall or next to a door leading to the outside Exposed to direct light and heat from a lamp sun fire place or other temperature radiating object that may cause a f...

Page 31: ...t Option 21 Keyboard lock TO ENTER CONFIGURATION MODE Press and hold FAN button for approximately 10 seconds until COOL set point display indicates a flashing 01 The Light Commercial Thermidistat is n...

Page 32: ...Heat Set Point This selection deter mines the heating set point 40 to 90 minus deadband F when the HOLIDAY function is active TO SELECT 1 Enter Configuration mode Use up and down buttons to make smal...

Page 33: ...eypad will return to lock once the keypad is idle for a 2 minute period or immedi ately if after exiting the Configuration mode 4 Press SET TIME TEMP button again to flash upper small display for sele...

Page 34: ...e and humidity pro tection for the building in all seasons but not comfort Holiday Set Points The settings for HEAT COOL and DEHUM should have been done in the Configuration mode Options 9 10 and 11 O...

Page 35: ...nections for proper locations Ensure connections are tight Cooling Set Light Commercial Thermidistat mode selec tion to Cooling and fan mode to Auto Ensure thermostat has been adjusted to a setting b...

Page 36: ...R MIXED AIR CONDENSER COMPRESSOR E V A P O R A T O R EVAPORATOR ROOFTOP UNIT ROOF LINE OUTSIDE AIR EXHAUST AIR ENERGY RECOVERY SECTION Fig 17 Unit Operation Flow Diagram Fig 18 Fuse Box 48HJ012 014 20...

Page 37: ...0 Indoor Temperature Below 2nd Stage Set Point Off Off Off On cyc On 100 OCCUPIED COOLING ER Comp ER Fans RT Comp 1 RT Comp 2 RT Fan RT Heat Indoor Temperature Above 2nd Stage Set Point Humidity Low O...

Page 38: ...OCR Occupied Relay OF Outdoor Fan OFM Outdoor Fan Motor OLR Overload Relay PL Plug Assembly QT Quadruple Terminal RS Rollout Switch RVS Reversing Valve Solenoid SEN Sensor TB Terminal Block TRAN Trans...

Page 39: ...39 Fig 19 Typical Wiring Schematic Standard Controls cont...

Page 40: ...8 9 10 11 12 NK PNK VIO VIO GRA ORN PNK PNK ACCUSENSOR TR TR1 3 2 GRA GRA GRA GRA GRA SAT ORN BLK RED Space Temp Set Point Adjustment Indoor Air Quality Sensor OAT PNK VIO YEL YEL BLU BLU EconomiSer2...

Page 41: ...r Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil or dirty air filter Determine cause and correct Defective run start capacitor overload or start...

Page 42: ...at any time specifications or designs without notice and without incurring obligations PC 111 Catalog No 534 80122 Printed in U S A Form 48 50HJ 62AQ 2SIS Pg 42 9 02 Replaces 48 50HJ 62AQ 1SIS Copyrig...

Page 43: ...RUCTIONS 62AQ300 BELT DRIVE EXHAUST FAN AND SUPPLY FAN III START UP COMBINED ELECTRICAL COBRA ENERGY RECOVERY UNIT TEMPERATURES PRESSURES IN COOLING MODE ROOFTOP UNIT VERIFY REFRIGERANT CHARGE USING C...

Page 44: ...Book 1 1 4 4 Tab 1a 1b 6a 6b III START UP cont AIRFLOWS 62AQ SUPPLY AIR CFM MOTOR SPEED Circle One LOW MEDIUM HIGH DAMPER SETTING Circle One 30 45 60 90 EXHAUST AIR CFM MOTOR SPEED Circle One LOW MEDI...

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