915SB: Installation, Start-up, Operating and Service and Maintenance Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
48
Adjustments
A93059
Fig. 61 – Orifice Hole
For proper operation and long term reliability, the Furnace input rate
must be /-2 percent of input rate on furnace rating plate, or as
adjusted for altitude.
The gas input rate on rating plate is for installations at altitudes up to
2000 ft. (609.6M).
In the USA., the input rating for altitudes above 2000 ft. (609.6M) must
be reduced by 2 percent for each 1000 ft. (304.8M) above sea level.
Refer to
or
. The natural gas manifold pressures in
adjust for BOTH altitude and natural gas heating value.
In Canada, the input rating must be reduced by 5 percent for altitudes of
2000 ft. (609.6M) to 4500 ft. (1371.6M) above sea level. The natural gas
manifold pressures in
adjust for BOTH altitude and natural gas
heating value.
Table 17 – Altitude Derate Multiplier for U.S.A.
To adjust manifold pressure to obtain the proper input rate, first,
determine if the furnace has the correct orifice installed. At higher
altitudes or different gas heat contents, it may be necessary to change the
factory orifice to a different orifice. Tables have been provided in the
furnace installation instructions to match the required orifice to the
manifold pressure to the heat content and specific gravity of the gas. To
do this:
1. Obtain average yearly gas heat value (at installed altitude) from
local gas supplier.
2. Obtain average yearly gas specific gravity from local gas supplier.
3. Find installation altitude in
or
4. Find closest natural gas heat value and specific gravity in
. Follow heat value and specific gravity lines to point of
intersection to find orifice size and manifold pressure settings for
proper operation.
5. Check and verify burner orifice size in furnace. NEVER ASSUME
ORIFICE SIZE. ALWAYS CHECK AND VERIFY.
6. Replace orifice with correct size, if required by
or
. Use only factory-supplied orifices. See EXAMPLE 1.
EXAMPLE
1: 0 - 2000 ft. (0 - 609.6M) altitude
Heating value = 1050 Btu/cu ft.
Specific gravity = 0.62
Therefore: Orifice No. 44
Manifold pressure: 3.4-in. w.c. (847 Pa)
WARNING
!
FIRE HAZARD
Failure to follow this warning could result in personal injury, death
and/or property damage.
DO NOT bottom out gas valve regulator adjusting screw. This can
result in unregulated manifold pressure and result in excess overfire and
heat exchanger failures.
CAUTION
!
FURNACE DAMAGE HAZARD
Failure to follow this caution may result in reduced furnace life.
The 26,000 BTUH model has a lower nominal manifold pressure than
other models. Do not adjust the natural gas manifold pressure above
1.8-in. W.C.
The 26,000 BTUH model can be identified by the green label affixed to
the solenoid of the gas valve.
Refer to the Adjustment section for setting the manifold pressure.
USE
WHEN ADJUSTING 26,000 BTUH MODEL
MANIFOLD PRESSURE.
CAUTION
!
FURNACE DAMAGE HAZARD
Failure to follow this caution may result in reduced furnace life.
DO NOT redrill orifices. Improper drilling (burrs, out-of-round holes,
etc.) can cause excessive burner noise and misdirection of burner
flames. This can result in flame impingement of heat exchangers,
causing failures. See
NOTICE
!
The NATURAL GAS manifold pressure adjustments in
compensate for BOTH altitude AND gas heating value. DO
NOT apply an additional de-rate factor to the pressures show in
. The values in this table are NOT referenced to
sea level; they are AS-MEASURED AT ALTITUDE.
The heating content of natural gas at altitude may already provide for a
reduction in capacity of the furnace. Be sure to obtain the expected
in-season gas heating value of the gas from the gas supplier BEFORE
making any adjustments for capacity or altitude. Refer to
and
. No adjustments to the furnace may be necessary at altitude
for certain gas heating values.
Refer to the instructions provided in the factory-specified LP/Propane
conversion kit for instructions for setting gas manifold pressures for
LP/Propane applications.
BURNER
ORIFICE
NOTICE
!
If orifice hole appears damaged or it is suspected to have been redrilled,
check orifice hole with a numbered drill bit of correct size. Never
redrill an orifice. A burr-free and squarely aligned orifice hole is
essential for proper flame characteristics.
ALTITUDE
PERCENT
OF
DERATE
DERATE
MULTIPLIER
FACTOR
*
*. Derate multiplier factors are based on midpoint altitude for altitude range.
For Canadian altitudes of 2000 to 4500 ft. (610 to 1372 M), use USA
altitudes of 2001 to 2000 ft. (611 to 914 M) in
or
FT.
M
0–2000
0-610
0
1.00
2001–3000
610-914
4-6
0.95
3001–4000
914-1219
6-8
0.93
4001–5000
1219-1524
8-10
0.91
5001–6000
1524-1829
10-12
0.89
6001–7000
1829-2134
12-14
0.87
7001–8000
2134-2438
14-16
0.85
8001–9000
2438-2743
16-18
0.83
9001–10,000
2743-3048
18-20
0.81