830CA: Installation, Start–Up, Operating and Service and Maintenance Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
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6. Component Test sequence will function as follows:
a. Inducer motor turns on at 50% duty cycle for 15 secs, then stays
on for the entire test.
b. Hot surface igniter is energized for 15 sec, then deenergized.
c. Blower operates for 15 sec, then turns off.
d. After component test is completed, one or more status codes (11,
25, 41 or 42) will flash. See component test section of service
label for explanation of status codes.
NOTE:
To repeat component test, turn setup switch SW1-6 OFF then
back ON.
7. Turn setup switch SW1-6 OFF.
8. RELEASE BLOWER ACCESS DOOR SWITCH, reattach wire to
“R” terminal on furnace control board, replace blower access door,
and replace outer access door.
CARE AND MAINTENANCE
For continuing high performance and to minimize possible equipment
failure, periodic maintenance must be performed on this equipment.
Consult your local dealer about proper frequency of maintenance and the
availability of a maintenance contract.
The minimum maintenance on this furnace is as follows:
1. Check and clean/replace air filter each month or more frequently if
required. Replace if torn.
2. Check burner inlet elbow opening for cleanliness and any visible
debris. Burner assembly removal should only be performed for
troubleshooting and diagnosis of operational issues. Refer to
troubleshooting and service guide.
3. Check blower motor and wheel for cleanliness each heating and
cooling season. Clean as necessary.
4. Check electrical connections for tightness and controls for proper
operation each heating season. Service as necessary.
5. Inspect the vent pipe/vent system before each heating season for
rust, corrosion, water leakage, sagging pipes or broken fittings.
Have vent pipes/vent system serviced by a qualified service agency.
6. Inspect any accessories attached to the furnace such as a humidifier
or electronic air cleaner. Perform any service or maintenance to the
accessories as recommended in the accessory instructions.
CLEANING AND/OR REPLACING AIR FILTER
The air filter arrangement will vary depending on the application. The
filter is exterior to the furnace casing.
NOTE:
If the filter has an airflow direction arrow, the arrow must point
towards the blower.
Table 18 – Filter Size Information (In. / mm)
Accessory media cabinet filter procedures:
1. Turn off electrical supply to furnace before removing filter access
door.
2. Remove filter cabinet door.
3. Slide filter out of cabinet.
4. If equipped with permanent, washable 3/4-in. (19 mm) filter, clean
filter by spraying cold tap water through filter in opposite direction
of airflow. Rinse filter and let dry. Oiling or coating of the filter is
not recommended. See
for size information.
5. If equipped with factory-specified disposable media filter, replace
only with media filter having the same part number and size. For
expandable replacement media, refer to the instructions included
with the replacement media.
6. Slide filter into cabinet.
7. Replace filter cabinet door.
8. Turn on electrical supply to furnace.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury, or death.
Blower access door switch opens 115-v power to furnace control. No
component operation can occur unless switch is closed. Exercise
caution to avoid electrical shock from exposed electrical components
when manually closing this switch for service purposes.
WARNING
!
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury, death
and/or property damage.
Never store anything on, near, or in contact with the furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning compounds,
plastic or plastic containers, gasoline, kerosene, cigarette lighter
fluid, dry cleaning fluids, or other volatile fluids.
3. Paint thinners and other painting compounds, paper bags, or
other paper products.
WARNING
!
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow this warning could result in personal injury, death or
property damage.
Turn off the gas and electrical supplies to the unit and install lockout tag
before performing any maintenance or service. Follow the operating
instructions on the label attached to the furnace.
WARNING
!
CARBON MONOXIDE POISONING AND FIRE
HAZARD
Failure to follow this warning could result in personal injury, death
and/or property damage.
Never operate unit without a filter or with filter access door removed.
CAUTION
!
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear
appropriate protective clothing, safety glasses and gloves when
handling parts and servicing furnaces.
FURNACE
CASING
WIDTH
In. (mm)
FILTER SIZE (In. / mm)
FILTER TYPE
Side Return
Bottom Return
17-1/2 (445) 16 X 25 X 3/4 (406
x 635 x 19)
16 X 25 X 3/4
(406 x 635 x 19)
Washable
*
*. Recommended
21 (533)
16 x 25 x 3/4
(406 x 635 x 19)
20 X 25 X 3/4
(508 x 635 x 19)
Washable
