Carrier ASPDA1CCL045 User Manual Download

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STANDBY GENERATOR

OWNER'S MANUAL

This manual should remain with the unit.

A new standard of reliability

Serial Number

2.4L

45kW

Models: ASPDS1CCL045

ASPDA1CCL045

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Not intended for use in critical life support applications.

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ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

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CAUTION

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Cover067 Re

v. 0 05/06

Par

t No

. 0G1367

Catalog Number OMASPDS, A045-1

Summary of Contents for ASPDA1CCL045

Page 1: ...rial Number 2 4L 45kW Models ASPDS1CCL045 ASPDA1CCL045 Not intended for use in critical life support applications ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST...

Page 2: ...1 Initial Inspection for Genset Start up 8 1 Start up Check List 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Automatic Transfer Switch 9 1 MAINTENANCE 10 1 Maintenance P...

Page 3: ...installed operated and serviced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance with the...

Page 4: ...will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy Generators installed with an automatic transfer switch will...

Page 5: ...ion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer s...

Page 6: ...the end of this manual or to the data label affixed to the unit Generator Model and Serial Number This number is the key to numerous engineering and manufacturing details pertaining to your unit Alway...

Page 7: ...e failure NOTE For temperatures below 32 F it is strongly recom mended to use the optional Cold Weather Start Kit part number listed in the Specification Section The oil grade for temperatures below 3...

Page 8: ...g cranking and operating Should oil pressure drop below the 8 psi range switch contacts close and the engine shuts down The unit should not be restarted until oil is added and the AUTO OFF MANUAL swit...

Page 9: ...and local codes To reduce gas pressure to a safe level before the gas enters a building a primary regulator is needed The natural gas supplier may or may not supply such a regulator It is the responsi...

Page 10: ...ectronic Frequency Regulation Isochronous Steady State Regulation 0 25 Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Spin on Cartridge Crankcase Oil Capacity 4 U S qts COOLING S...

Page 11: ...pe for configuration 10 Reverse the procedure to convert back to natural gas 11 The Dip switch inside the control panel must be in the LP or NG position when switching to differ ent fuels Figure 6 2 R...

Page 12: ...oduced in the stator power windings These windings were con nected at the factory to the main circuit breaker as shown in Figure 7 1 The rated voltage between each circuit breaker ter minal is 240V Th...

Page 13: ...fications and Engine Oil Recommendations NOTE This engine is shipped from the manufacturer with break in oil This oil should be changed after 30 hours of operation PRIOR TO INITIAL START UP Prior to i...

Page 14: ...ssary for long fuel lines Open the generator main line circuit breaker Connect a manometer to the gas line and record the static pressure It must be as listed in the Specifications Insert the fuse int...

Page 15: ...WITCH If the generator has been installed with an automatic transfer switch such as an RTS HTS or GTS type transfer switch the engine may be started and stopped automatically or manually NOTE Refer to...

Page 16: ...bstructed for contin ued proper operation This includes such obstruc tions as high grass weeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quickly ov...

Page 17: ...damage deterioration leaks etc Correct any discrepancies found Check hose clamps for tightness CHECK ENGINE COOLANT LEVEL See Checking Fluid Levels PERFORM VISUAL INSPECTION Complete a thorough visua...

Page 18: ...for oil leaks CHANGING THE ENGINE AIR CLEANER To replace the engine air cleaner remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the co...

Page 19: ...on which can shatter the battery causing blindness or other serious injury BATTERY MAINTENANCE The battery should be inspected per the Scheduled Maintenance section The following procedure should be f...

Page 20: ...tery cable to prevent an over current condition from burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby...

Page 21: ...gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the battery electrolyte level if accessible Adjust as necessary 8 Chec...

Page 22: ...d exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct a...

Page 23: ...commended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressu...

Page 24: ...Standby Generator Sets Notes...

Page 25: ...Standby Generator Sets Notes...

Page 26: ...Standby Generator Sets Notes...

Page 27: ...Standby Generator Sets Notes...

Page 28: ......

Page 29: ...L D 0F0492 1 INSULATOR CB S ED 3P E 048927 4 SCREW RHM 10 32 X 4 1 2 F 023897 4 WASHER FLAT 10 ZINC G 022152 4 WASHER LOCK 10 H 022158 4 NUT HEX 10 32 STEEL J 0C2454 7 SCREW THF M6 1 X 16 N WA Z JS K...

Page 30: ......

Page 31: ...5 X 20 G8 T 022145 6 WASHER FLAT 5 16 M8 ZINC U 045771 3 NUT HEX M8 1 25 G8 CLEAR ZINC V 0F8843 3 BUS BAR 200A LUG ADAPTOR 1 W W CB 2 TERMINAL COVER CB 7 UL CIRCUIT BREAKER 400AF A 0F4187 1 COVER CB C...

Page 32: ......

Page 33: ...EARING CARRIER 390 DRCT 8 0F7874 1 ASSY BRUSH HOLDER 390 HSB 9 0G0587 1 GUARD REAR BEARING CARRIER 10 038150 4 WASHER FLAT 8 ZINC 11 023454 1 KEY WOODRUFF E 12 077043F 1 CONDUIT FLEX 1 1 4 30 LG 13 04...

Page 34: ......

Page 35: ...0F6305 2 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 12 WASHER FLAT M5 30 049226 12 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CON...

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Page 37: ...4 13 022097 1 WASHER LOCK M6 1 4 14 022473 2 WASHER FLAT M6 1 4 ZINC 15 049813 1 NUT HEX M6 1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0F9597A 1 SUPPORT LH ENGINE 2 4L 18 045764 1 SCREW...

Page 38: ......

Page 39: ...FLAT 3 8 M10 ZINC 7 050331A REF BATTERY POST COVER RED 8 050331 REF BATTERY POST COVER BLACK 9 038805Y 1 CABLE BATTERY BLACK 1 X 18 00 10 03880400AE 1 CABLE BATT RED 1 X 18 00 11 045771 REF NUT HEX M8...

Page 40: ......

Page 41: ...TOR W PVC CONN 3 0C8127 1 ELEMENT AIR CLEANER 4 052619 4 SCREW HHC M5 0 8 X 20 G8 8 5 022127 1 NUT HEX 1 4 20 STEEL 6 062974 1 STUD TH 1 4 20 X 4 1 2 G2 ZNC 7 0G0190 1 PLATE AIR CLEANER TOP 2 4L 8 037...

Page 42: ......

Page 43: ...CHR 29 058306 15 REF SCREW SHC M8 1 25 X 25 G12 9 30 022097 3 WASHER LOCK M6 1 4 31 022473 3 WASHER FLAT 1 4 M6 ZINC 32 043116 3 SCREW HHC M6 1 0 X 12 G8 8 33 026073A 2 REF PLUG STD PIPE 1 4 STEEL SQ...

Page 44: ......

Page 45: ...11 1 SCREW HHC M10 1 5 X 30 G8 8 31 0F2872 1 SCREW HHC 1 2 13 X 2 G8 32 022304 2 WASHER FLAT 1 2 ZINC 33 022195 1 WASHER LOCK 1 2 34 022196 1 NUT HEX 1 2 13 STEEL 35 0F8651 9 SCREW HHFC M8 1 25 X 20 W...

Page 46: ......

Page 47: ...1 5 ID X 2 LG 20R4 35KW 22 0E6382B 1 VENTURI HOLDER W 40MM ACTUATOR 45KW 0E6382C 1 VENTURI HOLDER W 32MM ACTUATOR 35KW 23 0F7790E 1 VENTURI THROTTLE 26MM 24 0E7121 1 O RING 47 625 ID X 2 38 WIDTH 25 0...

Page 48: ......

Page 49: ...IM 440 64 LG 27 0F3760K 2 INSULATION SPLITTER 28 0F3760E 2 INSULATION SPLITTER 29 0F4051C 2 INSULATION DUCT 30 0F3890B 10 RETAINER INSULATION 820 31 0F4051B 2 INSULATION DUCT SIDES 32 0F3890 4 RETAINE...

Page 50: ......

Page 51: ...EXHAUST WELDMENT 11 044149 1 GASKET EXHAUST RING 12 085917 2 WASHER LOCK 3 8 SS 13 0D2611 2 SCREW HHC 3 8 16 X 1 3 4 SS 14 0E8816 1 EXHAUST FLANGE 2 PIPE 15 049721 4 SCREW HHC M6 1 0 X 35 G8 8 BLK 16...

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Page 63: ...B 0C2454 3 SCREW THF M6 1 X 16 N WA Z JS 3 C4 UNITS A 0F9832A 1 SHIELD CONTROL STAND C4 B 0C2454 2 SCREW THF M6 1 X 16 N WA Z JS 4 C5 UNITS A 0F9832C 1 SHIELD CONTROL STAND C5 0F9832D 1 SHIELD CONTROL...

Page 64: ...ts Failures due but not limited to accident misuse abuse negligence or improper installation As with all mechanical devices the Carrier engines need periodic part s service and replacement to perform...

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